using FreeSql.Internal.Model; using Newtonsoft.Json; using StackExchange.Redis; using System; using System.Collections.Generic; using System.Linq; using System.Net; using System.Security.Cryptography.Xml; using System.Text; using System.Threading.Tasks; using System.Xml.Linq; using WIDESEA_Comm; using WIDESEA_Comm.LogInfo; using WIDESEA_Comm.TaskNo; using WIDESEA_Core.EFDbContext; using WIDESEA_Core.Extensions; using WIDESEA_Core.FreeDB; using WIDESEA_Entity.DomainModels; using WIDESEA_WCS.IRepositories; using WIDESEA_WCS.JobsPart.Common; using WIDESEA_WCS.Repositories; using WIDESEA_WCS.WCSClient; using WIDESEA_WMS.IRepositories; using WIDESEA_WMS.Repositories; using static FreeSql.Internal.GlobalFilter; using static System.Collections.Specialized.BitVector32; namespace WIDESEA_WCS { public class Gantry { #region 查询车轮数据 /// /// 查询车轮数据 /// /// public void QueryWheeldata(PLCClient client) { string namea = ""; try { VOLContext Context = new VOLContext(); Idt_plcinfoheadRepository repository = new dt_plcinfoheadRepository(Context); Idt_plcinfodetailRepository plcRepository = new dt_plcinfodetailRepository(Context); IVV_Mes_WorkinfoRepository workinfoRepository = new VV_Mes_WorkinfoRepository(Context); Idt_geometry_dataRepository dataRepository = new dt_geometry_dataRepository(Context); Idt_mes_detailRepository mes_DetailRepository = new dt_mes_detailRepository(Context); Idt_mes_headRepository mes_HeadRepository = new dt_mes_headRepository(Context); var plc = repository.FindFirst(x => x.plcinfo_name == client.PLCName); List names = new List() { "1单元辊道下料查询车轮", "2单元辊道下料查询车轮", "3单元辊道下料查询车轮", "辊道上料查询车轮" }; foreach (string name in names) { namea = name; var details = plcRepository.Find(x => x.plcdetail_iotype == plc.plcinfo_iotyep && x.plcdetail_number == name).ToList(); var on = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_oi_on").First(), client); if ((byte)on == 1) { var wp_type = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_o_wp_type").First(), client); var number = "1单元辊道下料查询订单"; if (name == "2单元辊道下料查询车轮") number = "2单元辊道下料查询订单"; if (name == "3单元辊道下料查询车轮") number = "3单元辊道下料查询订单"; if (name == "辊道上料查询车轮") number = "辊道上料查询订单"; var wp_id = client.ReadByOrder("R_o_wp_id", number); if (name == "辊道上料查询车轮") { var wp_id1 = client.ReadByOrder("W_Wheel_id", "上料区");//车轮SN号 if (wp_id != wp_id1) { client.WriteByOrder("W_i_status", (byte)2, name); client.WriteByOrder("R_oi_on", (byte)0, name); WriteLog.Write_Log(name, wp_id, "错误信息!", $"读取桁架信息:\n查询车轮SN:{wp_id}\n上料申请SN:{wp_id}\n\n写入桁架信息:\nW_i_status:2\nR_oi_on:0\n\n未查询到工单信息"); continue; } } var Mes_Work = workinfoRepository.Find(x => x.SN == wp_id && x.processCode == (name != "辊道上料查询车轮" ? "17" : "28")).OrderByDescending(x => x.CreateTime).FirstOrDefault(); if (Mes_Work == null) { client.WriteByOrder("W_i_status", (byte)2, name); client.WriteByOrder("R_oi_on", (byte)0, name); #region 日志记录 WriteLog.Write_Log(name, wp_id, "错误信息!", $"读取桁架信息:\n车轮SN:{wp_id}\n\n写入桁架信息:\nW_i_status:2\nR_oi_on:0\n\n未查询到工单信息"); #endregion continue; } var geometry = Pipeline.QueryMateriel(Mes_Work.drawingNo); if (geometry == null) { //1-找到数据,2-未找到工件类型数据 client.WriteByOrder("W_i_status", (byte)2, name); client.WriteByOrder("R_oi_on", (byte)0, name); #region 日志记录 WriteLog.Write_Log(name, wp_id, "错误信息!", $"读取桁架信息:\n轮型ID:{wp_type}\n\n写入桁架信息:\nW_i_status:2\nR_oi_on:0\n\n未查询到机加工车轮信息"); #endregion } else { //1-找到数据,2-未找到工件类型数据 client.WriteByOrder("W_i_status", (byte)1, name); client.WriteByOrder("W_i_parameter_a", (float)geometry.a, name); client.WriteByOrder("W_i_parameter_b", (float)geometry.b, name); client.WriteByOrder("W_i_parameter_c", (float)geometry.c, name); client.WriteByOrder("W_i_parameter_d", (float)geometry.d, name); client.WriteByOrder("W_i_parameter_e", (float)geometry.e, name); client.WriteByOrder("W_i_parameter_f", (float)geometry.f, name); client.WriteByOrder("W_i_parameter_g", (float)geometry.g, name); client.WriteByOrder("W_i_parameter_h", (float)geometry.h, name); client.WriteByOrder("R_oi_on", (byte)0, name); #region 日志记录 WriteLog.Write_Log(name, wp_id, "写入信息!", $"读取桁架信息:\n轮型ID:{wp_type}\n\n写入桁架信息:\nW_i_status:1" + $"\n" + $"a:{(float)geometry.a}\n" + $"b:{(float)geometry.b}\n" + $"c:{(float)geometry.c}\n" + $"d:{(float)geometry.d}\n" + $"e:{(float)geometry.e}\n" + $"f:{(float)geometry.f}\n" + $"g:{(float)geometry.g}\n" + $"h:{(float)geometry.h}\n" + $"R_oi_on:0"); #endregion } } } } catch (Exception ex) { WriteLog.Write_Log("报错日志", namea, "错误信息!", $"错误信息:{ex.Message}"); } } #endregion #region 查询订单,是否需要加工 /// /// 查询订单 /// /// public void QueryOrder(PLCClient client) { string namea = ""; try { VOLContext Context = new VOLContext(); Idt_plcinfoheadRepository repository = new dt_plcinfoheadRepository(Context); Idt_plcinfodetailRepository plcRepository = new dt_plcinfodetailRepository(Context); Idt_geometry_dataRepository dataRepository = new dt_geometry_dataRepository(Context); Idt_mes_detailRepository mes_DetailRepository = new dt_mes_detailRepository(Context); IVV_Mes_WorkinfoRepository workinfoRepository = new VV_Mes_WorkinfoRepository(Context); Idt_mes_headRepository mes_HeadRepository = new dt_mes_headRepository(Context); Idt_patternRepository patternRepository = new dt_patternRepository(Context); var plc = repository.FindFirst(x => x.plcinfo_name == client.PLCName); List names = new List() { "1单元辊道下料查询订单", "2单元辊道下料查询订单", "3单元辊道下料查询订单", "辊道上料查询订单" }; foreach (string name in names) { namea = name; var details = plcRepository.Find(x => x.plcdetail_iotype == plc.plcinfo_iotyep && x.plcdetail_number == name).ToList(); var on = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_oi_on").First(), client); //var on = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_oi_on" && x.plcdetail_number == name).First(), client); if ((byte)on == 1) { //var wp_id = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_o_wp_id").First(), client).ToString(); var wp_id = client.ReadByOrder("R_o_wp_id", name); if (string.IsNullOrEmpty(wp_id)) { client.WriteByOrder("W_i_status", (byte)2, name); client.WriteByOrder("R_oi_on", (byte)0, name); #region 日志记录 //WriteDBLog.Error(name, $"读取桁架信息:\n车轮SN:{wp_id}\n\n写入桁架信息:\nW_i_status:2\nR_oi_on:0\n\n车轮SN号为空", "PCS"); WriteLog.Write_Log(name, wp_id, "错误信息!", $"读取桁架信息:\n车轮SN:{wp_id}\n\n写入桁架信息:\nW_i_status:2\nR_oi_on:0\n\n车轮SN号为空"); #endregion continue; } var wp_type = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_o_wp_type").First(), client); var Mes_Work = workinfoRepository.Find(x => x.SN == wp_id && x.processCode == (name != "辊道上料查询订单" ? "17" : "28")).OrderByDescending(x => x.CreateTime).FirstOrDefault(); if (Mes_Work == null) { client.WriteByOrder("W_i_status", (byte)2, name); client.WriteByOrder("R_oi_on", (byte)0, name); #region 日志记录 WriteLog.Write_Log(name, wp_id, "错误信息!", $"读取桁架信息:\n车轮SN:{wp_id}\n\n写入桁架信息:\nW_i_status:2\nR_oi_on:0\n\n未查询到工单详情"); #endregion continue; } var mes_Head = mes_HeadRepository.FindFirst(x => x.jobID == Mes_Work.jobID); var geometry = Pipeline.QueryMateriel(Mes_Work.drawingNo); if (geometry == null) { //1-好,允许加工,2-不在列表中,3-不加工车轮类型,4-手动入库模式人工未选择库区 client.WriteByOrder("W_i_status", (byte)2, name); client.WriteByOrder("R_oi_on", (byte)0, name); #region 日志记录 WriteLog.Write_Log(name, wp_id, "错误信息!", $"读取桁架信息:\n车轮SN:{wp_id}\n轮型ID:{wp_type}\n\n写入桁架信息:\nW_i_status:2\nR_oi_on:0\n\n未查询到机加工车轮信息"); #endregion continue; } else { //1-好,允许加工,2-不在列表中,3-不加工车轮类型,4-手动入库模式人工未选择库区 client.WriteByOrder("W_i_status", (byte)1, name); client.WriteByOrder("W_i_job_id", Mes_Work.jobID, name); client.WriteByOrder("W_i_drawing_id", Mes_Work.drawingNo, name); client.WriteByOrder("W_i_heat_id", Mes_Work.heatID, name); //client.WriteByOrder("W_i_sourceheat", "", name); client.WriteByOrder("W_i_batch_id", Mes_Work.heatBatchID, name); //屏蔽工艺(屏蔽视觉检测/屏蔽涂油) if (name != "辊道上料查询订单") { client.WriteByOrder("W_i_skip_op_SJ1", name == "3单元辊道下料查询订单" ? true : mes_Head.skip_op_1, name);//屏蔽视觉检测设备1 client.WriteByOrder("W_i_skip_op_SJ2", name == "3单元辊道下料查询订单" ? true : mes_Head.skip_op_2, name);//屏蔽视觉检测设备2 client.WriteByOrder("W_i_skip_op_LT", mes_Head.skip_op_3, name);//屏蔽链条机 } client.WriteByOrder("R_oi_on", (byte)0, name); #region 日志记录 WriteLog.Write_Log(name, wp_id, "写入信息!", $"读取桁架信息:\n车轮SN:{wp_id}\n轮型ID:{wp_type}\n\n写入桁架信息:\nW_i_status:1" + $"\nW_i_job_id:{Mes_Work.jobID}\nW_i_drawing_id:{Mes_Work.drawingNo}\nW_i_heat_id:{Mes_Work.heatID}\nW_i_batch_id:{Mes_Work.heatBatchID}" + $"\nW_i_skip_op_SJ1:{(name == "3单元辊道下料查询订单" ? true : mes_Head.skip_op_1)}\nW_i_skip_op_SJ2:{(name == "3单元辊道下料查询订单" ? true : mes_Head.skip_op_2)}" + $"\nW_i_skip_op_LT:{mes_Head.skip_op_3}\nR_oi_on:0"); #endregion } } } } catch (Exception ex) { //WriteDBLog.Error("查询车轮订单", $"错误信息:{ex.Message}", "PCS"); WriteLog.Write_Log("报错日志", namea, "错误信息!", $"错误信息:{ex.Message}"); } } #endregion #region 下料位交互 /// /// 下料 /// /// public void Layofflevel(PLCClient client) { try { VOLContext Context = new VOLContext(); Idt_plcinfoheadRepository repository = new dt_plcinfoheadRepository(Context); Idt_plcinfodetailRepository plcRepository = new dt_plcinfodetailRepository(Context); Idt_stationinfoRepository stationinfoRepository = new dt_stationinfoRepository(Context); Idt_geometry_dataRepository dataRepository = new dt_geometry_dataRepository(Context); Idt_mes_detailRepository mes_DetailRepository = new dt_mes_detailRepository(Context); Idt_mes_headRepository mes_HeadRepository = new dt_mes_headRepository(Context); IVV_Mes_WorkinfoRepository workinfoRepository = new VV_Mes_WorkinfoRepository(Context); Idt_patternRepository patternRepository = new dt_patternRepository(Context); var plc = repository.FindFirst(x => x.plcinfo_name == client.PLCName); var Pipeline_client = PLCClient.Clients.FirstOrDefault(t => t.PLCName == "链条机"); if (Pipeline_client == null) throw new Exception("链条机调度服务未开启!"); if (!Pipeline_client.IsConnected) throw new Exception("与链条机连接超时!"); var Pipelineplc = repository.FindFirst(x => x.plcinfo_name == Pipeline_client.PLCName); List names = new List() { "1单元下料区", "2单元下料区", "3单元下料区" }; foreach (string name in names) { try { var details = plcRepository.Find(x => x.plcdetail_iotype == plc.plcinfo_iotyep && x.plcdetail_number == name).ToList(); var NGStation = "X01001003"; if (name == "2单元下料区") NGStation = "X02001003"; if (name == "3单元下料区") NGStation = "X03001002"; var finished = (bool)DBExtension.Read(details.Where(x => x.plcdetail_name == "R_load_finished").First(), client);//放料完成 var updatefinished = (bool)DBExtension.Read(details.Where(x => x.plcdetail_name == "W_Storage_update").First(), client);//货位状态更新 #region 货位状态更新复位 if (!finished && updatefinished) { client.WriteByOrder("W_Storage_update", false, name);//货位状态更新 #region 日志记录 //WriteDBLog.Success(name + "货位状态更新复位", $"读取桁架信息:\nR_load_finished:{finished}\n\n写入桁架信息:\nW_Storage_update:{false}", "PCS"); WriteLog.Write_Log(name + "放料完成", name + "货位状态更新信号复位", "成功!", $"读取桁架信息:\n放料完成信号:{finished}\n\n写入桁架信息:\n货位状态更新信号:{false}"); #endregion } #endregion if (finished && !updatefinished) { client.WriteByOrder("W_Enabl_Load", false, name);//是否允许 #region 读取桁架信息 var WheelType = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_Wheel_Type").First(), client);//车轮类型 var Wheel_SN = client.ReadByOrder("R_Wheel_id", name);//车轮SN号 if (string.IsNullOrEmpty(Wheel_SN)) { //WriteDBLog.Error(name + "放料完成", $"读取桁架信息:\n车轮SN号为空", "PCS"); WriteLog.Write_Log(name + "放料完成出错", "车轮SN号为空", "读取桁架信息:", $"车轮SN号:{Wheel_SN}为空"); continue; } //var Wheel_id = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_Wheel_id").First(), client).ToString(); var Mes_Work = workinfoRepository.Find(x => x.SN == Wheel_SN && x.processCode == "17").OrderByDescending(x => x.CreateTime).FirstOrDefault(); if (Mes_Work == null) { #region 日志记录 //WriteDBLog.Error(name, $"读取桁架信息:\n车轮SN号:{Wheel_SN}\n\n未查询到工单详情", "PCS"); WriteLog.Write_Log(name + "放料完成出错", Wheel_SN, "读取桁架信息:", $"车轮SN号:{Wheel_SN}未查询到工单信息"); #endregion continue; } var geometry = Pipeline.QueryMateriel(Mes_Work.drawingNo); #endregion var AreaNr = (Int16)DBExtension.Read(details.Where(x => x.plcdetail_name == "W_AreaNr").First(), client); if (AreaNr == 0) { client.WriteByOrder("W_Storage_update", true, name);//货位状态更新 continue; } #region 判断区域号是否一致 var area = client.ReadByOrder("place_prog", name);//放料完成的区域号 if (AreaNr != area) { Pipeline_client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警 //WriteDBLog.Error(name + "报警", $"PCS区域号:{AreaNr};桁架区域号:{area}错误信息:PCS区域号与桁架区域号不一致!", "PCS"); WriteLog.Write_Log(name + "放料完成出错", Wheel_SN, "判断区域号是否一致", $"PCS区域号:{AreaNr};\n桁架区域号:{area}\n错误信息:PCS区域号与桁架区域号不一致!"); continue; } #endregion var areaCode = Pipeline.area_code(name); //根据下料口单元名获取区域代码 var station = stationinfoRepository.Find(x => x.area == areaCode && x.stationCode.Substring(x.stationCode.Length - 1, 1) == AreaNr.ToString()).FirstOrDefault(); if (station != null) { if (station.quantity >= geometry.stackNoRange) //if (station.quantity >= 5) { Pipeline_client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警 WriteLog.Write_Log(name + "放料完成出错", Wheel_SN, "车轮数量已满!", $"区域号:{AreaNr};\n车轮数:{station.quantity}\n错误信息:区域号车轮数量已满!"); } #region 判断车轮数量是否一致 var quantity = client.ReadByOrder("pos_prog", name);//桁架记录的车轮数量 if (quantity != station.quantity + 1) { Pipeline_client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警 WriteLog.Write_Log(name + "放料完成出错", Wheel_SN, "判断车轮数量是否一致", $"区域号:{AreaNr};\n桁架车轮数:{quantity}\nPCS车轮数:{station.quantity + 1}\n错误信息:PCS区域号与桁架区域号不一致!"); continue; } #endregion if (!string.IsNullOrEmpty(station.bindSN)) { if (station.bindSN.Contains(Wheel_SN)) throw new Exception($"{station.stationCode}已存在车轮SN号:{Wheel_SN}"); } #region 清空给桁架的下料信息 client.WriteByOrder("W_IndexNr", (Int16)0, name);//托盘上的第几个车轮 client.WriteByOrder("W_Storage_Type", (Int16)0, name);//托盘类型1-横放;2-竖放(暂时只有横放托盘) client.WriteByOrder("W_AreaNr", (Int16)0, name);//区域货位号 client.WriteByOrder("W_Storage_update", true, name);//货位状态更新 WriteLog.Write_Log(name + "放料完成", Wheel_SN, "成功!", $"读取桁架信息:\n放料完成信号:{finished}\n车轮SN:{Wheel_SN}\n轮型ID:{WheelType}\n下料位号:{AreaNr}\n\n" + $"处理写入桁架信息:\n区域货位号:{0}\n托盘上的第几个车轮:{0}\n托盘类型:{0}\n\n" + $"写入桁架信息:\n货位状态更新信号:{true}\n是否允许下料:{false}"); //WriteDBLog.Success(name + "桁架下料完成", // $"读取桁架信息:\nR_load_finished:{finished}\n车轮SN:{Wheel_SN}\n轮型ID:{WheelType}\n下料位号:{AreaNr}\n\n" + // $"处理写入桁架信息:\nW_AreaNr:{0}\nW_IndexNr:{0}\nW_Storage_Type:{0}\n\n" + // $"写入桁架信息:\nW_Storage_update:{true}\nW_Enabl_Load:{false}", "PCS"); #endregion #region 货位状态更新 station.bindSN = string.IsNullOrEmpty(station.bindSN) ? Wheel_SN : station.bindSN + "," + Wheel_SN; station.billetID = string.IsNullOrEmpty(station.billetID) ? Mes_Work.billetID.ToString() : station.billetID + "," + Mes_Work.billetID; station.quantity++; if (station.quantity == 1) { station.stationType = Mes_Work.drawingNo; station.Number = Mes_Work.workOrder; station.heatNumber = Mes_Work.heatID; station.tray_status = "StrogeTray"; } station.remark = ""; var count = stationinfoRepository.Update(station, true); if (count < 1) throw new Exception($"下料位信息更新失败!下料位编号:{station.stationCode}"); #endregion #region 修改工单状态 var Detail = mes_DetailRepository.FindFirst(x => x.jobID == Mes_Work.jobID && x.SN == Mes_Work.SN); Detail.Status = "下线"; Detail.FinishTime = DateTime.Now; count = mes_DetailRepository.Update(Detail, x => new { x.Status, x.FinishTime }, true); if (count < 1) throw new Exception($"工单子表信息更新失败!车轮SN号:{Detail.SN}"); var Head = mes_HeadRepository.FindFirst(x => x.jobID == Detail.jobID); Head.finishNum = Head.finishNum + 1; if (Head.finishNum == Head.quantity) Head.FinishTime = DateTime.Now; count = mes_HeadRepository.Update(Head, x => new { x.finishNum, x.FinishTime }, true); if (count < 1) throw new Exception($"工单头表信息更新失败!工单号:{Head.jobID}"); #endregion } } var Stations = stationinfoRepository.Find(x => x.area == Pipeline.area_code(name)).OrderBy(x => x.lastUpdateTime).ToList(); #region 下料位是否为空状态同步给桁架 foreach (var station in Stations) { client.WriteByOrder(station.stationCode, station.location_state != LocationStateEnum.Stroge.ToString(), name); } #endregion var Request = (bool)DBExtension.Read(details.Where(x => x.plcdetail_name == "R_Request_Load").First(), client); if (!Request) continue; #region 读取桁架信息 var Wheel_Type = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_Wheel_Type").First(), client);//车轮类型 var Wheel_id = client.ReadByOrder("R_Wheel_id", name);//车轮SN号 if (string.IsNullOrEmpty(Wheel_id)) { WriteLog.Write_Log(name + "申请放料异常", "车轮SN号为空", "", $"读取桁架信息:\n车轮SN号:{Wheel_id}为空"); continue; } var Work = workinfoRepository.Find(x => x.SN == Wheel_id && x.processCode == "17").OrderByDescending(x => x.CreateTime).FirstOrDefault(); if (Work == null) { client.WriteByOrder("W_Enabl_Load", false, name);//信号为false桁架停止进入 //WriteDBLog.Error(name, $"读取桁架信息:\n车轮SN:{Wheel_id}\n\n未查询到工单信息", "PCS"); WriteLog.Write_Log(name + "申请放料异常", Wheel_id, "查询机加工工单", $"读取桁架信息:\n车轮SN号:{Wheel_id}未查询到工单信息\n写入桁架信息:\n是否允许下料:{false}"); continue; } #endregion var wheel = Pipeline.QueryMateriel(Work.drawingNo); //var wheel1 = Pipeline.QueryMateriel1(Work.drawingNo); if (wheel == null /*&& wheel1 == null*/) { #region 日志记录 client.WriteByOrder("W_Enabl_Load", false, name);//信号为false桁架停止进入 //WriteDBLog.Error(name, $"未查询到车轮信息!", "PCS"); WriteLog.Write_Log(name + "申请放料异常", Wheel_id, $"查询{Work.drawingNo}车轮参数", $"读取桁架信息:\n车轮SN号:{Wheel_id}未查询到工单信息\n写入桁架信息:\n是否允许下料:{false}"); #endregion continue; } #region 换图号,下料口其他图号托盘全部入库 var stations = Stations.Where(x => x.enable && x.location_state == LocationStateEnum.Stroge.ToString() && x.quantity > 0 && x.stationType != Work.drawingNo).ToList(); foreach (var station in stations) { if (station.stationCode == NGStation || name == "3单元下料区") agvtask(stationinfoRepository, station, Work, "TaskType_OutsourceInbound"); else agvtask(stationinfoRepository, station, Work, "TaskType_Inbound"); } #endregion #region 托盘类型不一致需更换托盘 stations = Stations.Where(x => x.enable).ToList(); foreach (var Stationinfo in stations) { if (Stationinfo.tray_type != "LargeTray" && /*(wheel == null ? wheel1.e :)*/ wheel.e > 1100) { client.WriteByOrder("W_Enabl_Load", false, name);//信号为false桁架停止进入 Stationinfo.location_state = LocationStateEnum.Trayswitching.ToString(); Stationinfo.remark = "托盘类型不一致需更换托盘"; stationinfoRepository.Update(Stationinfo, x => new { x.location_state }, true); } } #endregion Stations = stationinfoRepository.Find(x => x.area == Pipeline.area_code(name)).OrderBy(x => x.lastUpdateTime).ToList(); var PartStatus = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_PartStatus").First(), client);//1:ok;2:nok var load_zone = (bool)DBExtension.Read(details.Where(x => x.plcdetail_name == "R_load_zone").First(), client); #region 日志记录 //WriteDBLog.Success(name + "申请放料", $"读取桁架信息:\n车轮SN:{Wheel_id}\n轮型ID:{Wheel_Type}\n车轮状态:{PartStatus}\n是否进入下料区:{load_zone}", "PCS"); WriteLog.Write_Log(name + "申请放料", Wheel_id, "申请放料", $"读取桁架信息:\n车轮SN:{Wheel_id}\n轮型ID:{Wheel_Type}\n车轮状态:{PartStatus}\n是否进入下料区:{load_zone}"); if (load_zone) continue; #endregion #region 合格 if ((Int16)PartStatus == 1) { dt_stationinfo Stationinfo = null; if (Work.heatID != null) { Stationinfo = Stations .Where(x => x.enable && x.stationCode != NGStation && x.location_state == LocationStateEnum.Stroge.ToString() && x.quantity < wheel.stackNoRange //&& x.quantity < 5 && x.stationType == Work.drawingNo && x.Number == Work.workOrder && x.heatNumber == Work.heatID) .OrderByDescending(x => x.quantity) .FirstOrDefault(); } else { Stationinfo = Stations .Where(x => x.enable && x.stationCode != NGStation && x.location_state == LocationStateEnum.Stroge.ToString() && x.quantity < wheel.stackNoRange //&& x.quantity < 5 && x.stationType == Work.drawingNo && x.Number == Work.workOrder) .OrderByDescending(x => x.quantity) .FirstOrDefault(); } if (Stationinfo == null) { #region 触发NG任务 var NG = Stations.Where(x => x.enable && x.stationCode == NGStation && x.location_state == LocationStateEnum.Stroge.ToString() && x.Number != Work.workOrder && x.quantity > 0).FirstOrDefault(); if (NG != null) agvtask(stationinfoRepository, NG, Work, "TaskType_OutsourceInbound"); #endregion Stationinfo = Stations.Where(x => x.enable && x.stationCode != NGStation && x.location_state == LocationStateEnum.Stroge.ToString() && x.quantity == 0).FirstOrDefault(); } if (Stationinfo != null) { #region 换类型直接入库 //var stationinfo1 = Stations.Where(x => x.enable && x.stationCode != NGStation && x.stationCode != Stationinfo.stationCode && x.location_state == LocationStateEnum.Stroge.ToString() && x.quantity > 0 && x.stationType != Work.drawingNo).FirstOrDefault(); //if (stationinfo1 != null) // agvtask(stationinfoRepository, stationinfo1, Work, name == "3单元下料区" ? "TaskType_OutsourceInbound" : "TaskType_Inbound"); #endregion #region 托盘车轮堆垛第四个时下发另外一个炉号的入库任务 //if (Stationinfo.quantity + 1 >= 4) if (Stationinfo.quantity + 1 >= wheel.stackNoRange - 1) { var stationinfo = Stations.Where(x => x.enable && x.stationCode != NGStation && x.stationCode != Stationinfo.stationCode && x.location_state == LocationStateEnum.Stroge.ToString() && x.quantity > 0).FirstOrDefault(); if (stationinfo != null) agvtask(stationinfoRepository, stationinfo, Work, name == "3单元下料区" ? "TaskType_OutsourceInbound" : "TaskType_Inbound"); } #endregion var Pipelinedetails = plcRepository.Find(x => x.plcdetail_iotype == Pipelineplc.plcinfo_iotyep && x.plcdetail_number == Stationinfo.stationCode).ToList(); var PalletSignal = (Int16)DBExtension.Read(Pipelinedetails.Where(x => x.plcdetail_name == "R_PalletSignal").First(), Pipeline_client);//读取托盘信号:1:有,2无 var MaterialSignal = (Int16)DBExtension.Read(Pipelinedetails.Where(x => x.plcdetail_name == "R_MaterialSignal").First(), Pipeline_client);//读取货物信号:1:有,2无 if (PalletSignal == 1) { List list = new List(); if (Stationinfo.bindSN != null) { var SNS = Stationinfo.bindSN.Split(","); foreach (var SN in SNS) { if (!string.IsNullOrEmpty(SN)) list.Add(SN); } } #region 货位数量与光电不匹配,报警 //if (list.Count > 0 && MaterialSignal != 1) //{ // client.WriteByOrder("W_Enabl_Load", false, name);//信号为false桁架停止进入 // Pipeline_client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警 // Stationinfo.location_state = LocationStateEnum.Abnormal.ToString(); // Stationinfo.remark = "车轮数量与光电不匹配"; // stationinfoRepository.Update(Stationinfo, true); // WriteDBLog.Error(name + "报警", $"货位编号:{Stationinfo.stationCode};错误信息:{Stationinfo.remark}", "PCS"); // continue; //} //else if (list.Count < 1 && MaterialSignal == 1) //{ // client.WriteByOrder("W_Enabl_Load", false, name);//信号为false桁架停止进入 // Pipeline_client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警 // Stationinfo.location_state = LocationStateEnum.Abnormal.ToString(); // Stationinfo.remark = "车轮数量与光电不匹配"; // stationinfoRepository.Update(Stationinfo, true); // WriteDBLog.Error(name + "报警", $"货位编号:{Stationinfo.stationCode};错误信息:{Stationinfo.remark}", "PCS"); // continue; //} #endregion //缓存架上车轮数量与SN号数量不一致 if (list.Count != Stationinfo.quantity) { Stationinfo.location_state = LocationStateEnum.Abnormal.ToString(); Stationinfo.remark = "车轮数量与SN号数量不一致"; stationinfoRepository.Update(Stationinfo, true); continue; //写入桁架报警信号 //throw new Exception("下料位车轮数量与SN号数量不一致,下料位编号:" + Stationinfo.stationCode); } var area = Convert.ToInt16(Stationinfo.stationCode.Substring(Stationinfo.stationCode.Length - 1, 1)); client.WriteByOrder("W_AreaNr", (Int16)area, name);//区域货位号 client.WriteByOrder("W_IndexNr", (Int16)(Stationinfo.quantity + 1), name);//托盘上的第几个车轮 client.WriteByOrder("W_Storage_Type", (Int16)1, name);//托盘类型1-横放;2-竖放(暂时只有横放托盘) client.WriteByOrder("W_Enabl_Load", true, name);//是否允许 Stationinfo.remark = "桁架下料"; stationinfoRepository.Update(Stationinfo, true); #region 日志记录 //WriteDBLog.Success(name + "允许放料", $"读取桁架信息:\n车轮SN:{Wheel_id}\n轮型ID:{Wheel_Type}\n车轮状态:OK" +$"\n读取托盘光电信号:{PalletSignal}" + // $"\n\n写入桁架信息:\n下料位号:{area}\n第几个车轮:{(Stationinfo.quantity + 1)}\n托盘类型:1\nW_Enabl_Load:true", "PCS"); WriteLog.Write_Log(name + "申请放料", Wheel_id, "允许放料", $"读取桁架信息:\n车轮SN:{Wheel_id}\n轮型ID:{Wheel_Type}\n车轮状态:合格" + $"\n读取托盘光电信号:{PalletSignal}" + $"\n\n写入桁架信息:\n下料位号:{area}\n第几个车轮:{(Stationinfo.quantity + 1)}\n托盘类型:1\n是否允许下料:true"); #endregion continue; } } else { #region 没托盘可用,触发入库任务 if (!Stations.Where(x => x.enable && x.stationCode != NGStation && x.location_state != LocationStateEnum.Stroge.ToString()).Any()) { var station = Stations.Where(x => x.enable && x.stationCode != NGStation && x.location_state == LocationStateEnum.Stroge.ToString()).OrderBy(x => x.lastUpdateTime).FirstOrDefault(); agvtask(stationinfoRepository, station, Work, name == "3单元下料区" ? "TaskType_OutsourceInbound" : "TaskType_Inbound"); } #endregion } } #endregion #region 不合格 else if ((Int16)PartStatus == 2) { dt_stationinfo Stationinfo = Stations.Where(x => x.enable && x.stationCode == NGStation && x.location_state == LocationStateEnum.Stroge.ToString() && x.quantity < wheel.stackNoRange //&& x.quantity < 5 && x.stationType == Work.drawingNo).FirstOrDefault(); if (Stationinfo == null) { #region 触发NG任务 var NG = Stations.Where(x => x.enable && x.stationCode == NGStation && x.location_state == LocationStateEnum.Stroge.ToString() && x.quantity > 0).FirstOrDefault(); if (NG != null) { agvtask(stationinfoRepository, NG, Work, "TaskType_OutsourceInbound"); continue; } #endregion Stationinfo = Stations.Where(x => x.enable && x.stationCode == NGStation && x.location_state == LocationStateEnum.Stroge.ToString() && x.quantity == 0).FirstOrDefault(); } if (Stationinfo != null) { var Pipelinedetails = plcRepository.Find(x => x.plcdetail_iotype == Pipelineplc.plcinfo_iotyep && x.plcdetail_number == Stationinfo.stationCode).ToList(); var PalletSignal = (Int16)DBExtension.Read(Pipelinedetails.Where(x => x.plcdetail_name == "R_PalletSignal").First(), Pipeline_client);//读取托盘信号:1:有,2无 var MaterialSignal = (Int16)DBExtension.Read(Pipelinedetails.Where(x => x.plcdetail_name == "R_MaterialSignal").First(), Pipeline_client);//读取货物信号:1:有,2无 if (PalletSignal == 1) { List list = new List(); if (Stationinfo.bindSN != null) { var SNS = Stationinfo.bindSN.Split(","); foreach (var SN in SNS) { if (!string.IsNullOrEmpty(SN)) list.Add(SN); } } #region 货位数量与光电不匹配,报警 //if (list.Count > 0 && MaterialSignal != 1) //{ // client.WriteByOrder("W_Enabl_Load", false, name);//信号为false桁架停止进入 // Pipeline_client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警 // Stationinfo.location_state = LocationStateEnum.Abnormal.ToString(); // Stationinfo.remark = "车轮数量与光电不匹配"; // stationinfoRepository.Update(Stationinfo, true); // WriteDBLog.Error(name + "报警", $"货位编号:{Stationinfo.stationCode};错误信息:{Stationinfo.remark}", "PCS"); //} //else if (list.Count < 1 && MaterialSignal == 1) //{ // client.WriteByOrder("W_Enabl_Load", false, name);//信号为false桁架停止进入 // Pipeline_client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警 // Stationinfo.location_state = LocationStateEnum.Abnormal.ToString(); // Stationinfo.remark = "车轮数量与光电不匹配"; // stationinfoRepository.Update(Stationinfo, true); // WriteDBLog.Error(name + "报警", $"货位编号:{Stationinfo.stationCode};错误信息:{Stationinfo.remark}", "PCS"); //} #endregion //缓存架上车轮数量与SN号数量不一致 if (list.Count != Stationinfo.quantity) { Stationinfo.location_state = LocationStateEnum.Abnormal.ToString(); Stationinfo.remark = "车轮数量与SN号数量不一致"; stationinfoRepository.Update(Stationinfo, true); continue; } var area = Convert.ToInt16(Stationinfo.stationCode.Substring(Stationinfo.stationCode.Length - 1, 1)); client.WriteByOrder("W_AreaNr", (Int16)area, name);//区域货位号 client.WriteByOrder("W_IndexNr", (Int16)(Stationinfo.quantity + 1), name);//托盘上的第几个车轮 client.WriteByOrder("W_Storage_Type", (Int16)1, name);//托盘类型1-横放;2-竖放(暂时只有横放托盘) client.WriteByOrder("W_Enabl_Load", true, name);//是否允许 Stationinfo.remark = "桁架下料"; stationinfoRepository.Update(Stationinfo, true); #region 日志记录 //WriteDBLog.Success(name + "允许放料", $"读取桁架信息:\n车轮SN:{Wheel_id}\n轮型ID:{Wheel_Type}\n车轮状态:NG" +$"\n读取托盘光电信号:{PalletSignal}" + // $"\n\n写入桁架信息:\n下料位号:{area}\n第几个车轮:{(Stationinfo.quantity + 1)}\n托盘类型:1\nW_Enabl_Load:true", "PCS"); WriteLog.Write_Log(name + "申请放料", Wheel_id, "允许放料", $"读取桁架信息:\n车轮SN:{Wheel_id}\n轮型ID:{Wheel_Type}\n车轮状态:不合格" + $"\n读取托盘光电信号:{PalletSignal}" + $"\n\n写入桁架信息:\n下料位号:{area}\n第几个车轮:{(Stationinfo.quantity + 1)}\n托盘类型:1\n是否允许下料:true"); #endregion continue; } } } #endregion } catch (Exception ex) { //WriteDBLog.Error(name, $"错误信息:{ex.Message}", "PCS"); WriteLog.Write_Log("报错日志", name, "错误信息!", $"错误信息:{ex.Message}"); } } } catch (Exception ex) { //WriteDBLog.Error("下料区", $"错误信息:{ex.Message}", "PCS"); WriteLog.Write_Log("报错日志", "下料区", "错误信息!", $"错误信息:{ex.Message}"); } } #endregion public void agvtask(Idt_stationinfoRepository stationinfoRepository, dt_stationinfo stationinfo, VV_Mes_Workinfo Work, string tasktype) { VOLContext Context = new VOLContext(); Idt_agvtaskRepository agvtaskRepository = new dt_agvtaskRepository(Context); IVV_Mes_WorkinfoRepository workinfoRepository = new VV_Mes_WorkinfoRepository(Context); Work = workinfoRepository.Find(x => x.workOrder == stationinfo.Number && x.processCode == "17").OrderByDescending(x => x.CreateTime).FirstOrDefault(); var task = agvtaskRepository.Find(x => x.agv_fromaddress == stationinfo.stationCode).FirstOrDefault(); if (task != null) return; if (!string.IsNullOrEmpty(Work.area)) tasktype = "TaskType_OutsourceInbound"; AGVTask.AddQueueTask(stationinfoRepository, agvtaskRepository, stationinfo, tasktype, Work); } } }