using HslCommunication;
using Microsoft.AspNetCore.Mvc;
using Newtonsoft.Json;
using Quartz;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Reflection;
using System.Text;
using System.Threading.Tasks;
using System.Xml.Linq;
using WIDESEA_Comm;
using WIDESEA_Comm.LogInfo;
using WIDESEA_Comm.TaskNo;
using WIDESEA_Core.BaseProvider;
using WIDESEA_Core.EFDbContext;
using WIDESEA_Core.Extensions;
using WIDESEA_Entity.DomainModels;
using WIDESEA_WCS.IRepositories;
using WIDESEA_WCS.Jobs;
using WIDESEA_WCS.JobsPart.Common;
using WIDESEA_WCS.Repositories;
using WIDESEA_WCS.WCSClient;
using WIDESEA_WMS.IRepositories;
using WIDESEA_WMS.Repositories;
using static System.Collections.Specialized.BitVector32;
namespace WIDESEA_WCS
{
///
/// 链条机
///
[DisallowConcurrentExecution]
public class PipelineJob : JobBase, IJob
{
public Task Execute(IJobExecutionContext context)
{
try
{
ExecuteJob(context, DoAction);
}
catch { }
return Task.CompletedTask;
}
private void DoAction(IJobExecutionContext context)
{
var client = context.JobDetail.JobDataMap.Get("JobParams") as PLCClient;
//自动重连
if (!client.IsConnected)
{
client.Connect();
return;
}
client.WriteByOrder("W_Palpitate", client.ReadByOrder("R_Palpitate", "心跳"));
Loadinglevel(client);
AutoEmptyTray(client);
StationState(client);
}
///
/// 上料区
///
///
private void Loadinglevel(PLCClient client, string number = "上料区")
{
try
{
VOLContext Context = new VOLContext();
Idt_plcinfoheadRepository repository = new dt_plcinfoheadRepository(Context);
Idt_plcinfodetailRepository plcRepository = new dt_plcinfodetailRepository(Context);
Idt_geometry_dataRepository dataRepository = new dt_geometry_dataRepository(Context);
Idt_stationinfoRepository stationinfoRepository = new dt_stationinfoRepository(Context);
var plc = repository.FindFirst(x => x.plcinfo_name == client.PLCName);
var Gantry_client = PLCClient.Clients.FirstOrDefault(t => t.PLCName == "桁架");
if (Gantry_client == null) throw new Exception("桁架调度服务未开启!");
if (!Gantry_client.IsConnected) throw new Exception("与桁架连接超时!");
var Gantryplc = repository.FindFirst(x => x.plcinfo_name == Gantry_client.PLCName);
///查找上料区的货位
var Stations = stationinfoRepository.Find(x => x.area == area_code(number)).OrderBy(x => x.lastUpdateTime);//根据时间先后排序
var Station = Stations?.Where(x => x.enable && x.location_state == LocationStateEnum.Stroge.ToString() && x.quantity > 0).OrderBy(x => x.quantity).FirstOrDefault();
if (Station != null)
{
var SNS = Station.bindSN.Split(",");
List list = new List();
foreach (var SN in SNS)
{
if (!string.IsNullOrEmpty(SN))
list.Add(SN);
}
//缓存架上车轮数量与SN号数量不一致
if (list.Count != Station.quantity)
{
Station.location_state = LocationStateEnum.Abnormal.ToString();
Station.remark = "车轮数量与SN号数量不一致";
stationinfoRepository.Update(Station, true);
Gantry_client.WriteByOrder("W_RequestUnload", false, number);//信号为false桁架停止进入
#region 日志记录
WriteDBLog.Error("上料区", $"写入桁架信息:\nW_RequestUnload:false\n\n{Station.stationCode}车轮数量与SN号数量不一致", "PCS");
#endregion
return;
}
var details = plcRepository.Find(x => x.plcdetail_iotype == plc.plcinfo_iotyep && x.plcdetail_number == Station.stationCode).ToList();
var PalletSignal = (Int16)DBExtension.Read(details.Where(x => x.plcdetail_name == "R_PalletSignal").First(), client);//读取托盘信号:1:有,2无
var MaterialSignal = (Int16)DBExtension.Read(details.Where(x => x.plcdetail_name == "R_MaterialSignal").First(), client);//读取货物信号:1:有,2无
var AreaNr = Gantry_client.ReadByOrder("W_AreaNr", number);//读取货位号信息
if (PalletSignal == 1 && MaterialSignal == 1)
{
if (AreaNr == 0)
{
Gantry_client.WriteByOrder("W_Wheel_Type", (Int16)Convert.ToInt16(QueryMateriel(Station.stationType) == null ? QueryMateriel1(Station.stationType).TypeId : QueryMateriel(Station.stationType).TypeId), number);//车轮类型
var area = Convert.ToInt16(Station.stationCode.Substring(Station.stationCode.Length - 1, 1));
Gantry_client.WriteByOrder("W_AreaNr", (Int16)area, number);//区域货位号
Gantry_client.WriteByOrder("W_IndexNr", (Int16)SNS.Length, number);//托盘上的第几个车轮
Gantry_client.WriteByOrder("W_Storage_Type", (Int16)1, number); //托盘类型1-横放;2-竖放
Gantry_client.WriteByOrder("W_Wheel_id", SNS[SNS.Length - 1], number);//车轮SN号
Gantry_client.WriteByOrder("W_RequestUnload", true, number);
#region 日志记录
WriteDBLog.Success("上料区申请", $"读取托盘光电信号:{PalletSignal}\n读取第一个车轮光电信号:{MaterialSignal}\n\n" +
$"写入桁架信息:\n区域货位号:{area}\n托盘上的第几个车轮:{SNS.Length}\n托盘类型:{1}\n车轮类型:{(QueryMateriel(Station.stationType).TypeId == null ? QueryMateriel1(Station.stationType).TypeId : QueryMateriel(Station.stationType).TypeId)}" +
$"\n车轮SN号:{SNS[SNS.Length - 1]}\nW_RequestUnload:true", "PCS");
#endregion
}
}
else
{
Gantry_client.WriteByOrder("W_RequestUnload", false, number);
}
var Gantrydetails = plcRepository.Find(x => x.plcdetail_iotype == Gantryplc.plcinfo_iotyep && x.plcdetail_number == number).ToList();
var Gantry_Out_of_Area = (bool)DBExtension.Read(Gantrydetails.Where(x => x.plcdetail_name == "R_Gantry_Out_of_Area").First(), Gantry_client);//桁架是否在区域内
var QueryDate = (bool)DBExtension.Read(Gantrydetails.Where(x => x.plcdetail_name == "R_QueryDate").First(), Gantry_client);//信息查询
if (QueryDate)
{
var Date_Vaild = (bool)DBExtension.Read(Gantrydetails.Where(x => x.plcdetail_name == "R_Date_Vaild").First(), Gantry_client);//信息确认
if (!Date_Vaild)//信息有误,记录日志
{
Gantry_client.WriteByOrder("W_RequestUnload", false, number);//信号为false桁架停止进入
Station.location_state = LocationStateEnum.Abnormal.ToString();
Station.remark = $"未查询到SN号:{SNS[SNS.Length - 1]}的订单";
stationinfoRepository.Update(Station, true);
WriteDBLog.Error("上料区信息查询", $"写入桁架信息:\nW_RequestUnload:false\n\n{Station.stationCode}未查询到SN号:{SNS[SNS.Length - 1]}的订单", "PCS");
return;
}
}
var finished = (bool)DBExtension.Read(Gantrydetails.Where(x => x.plcdetail_name == "R_Unlod_finished").First(), Gantry_client);//夹取完成
var updatefinished = (bool)DBExtension.Read(Gantrydetails.Where(x => x.plcdetail_name == "W_Storage_update").First(), Gantry_client);//货位状态更新
if (!finished && updatefinished)
Gantry_client.WriteByOrder("W_Storage_update", false, number);//货位状态更新
if (finished && !updatefinished)
{
Gantry_client.WriteByOrder("W_RequestUnload", false, number);//信号为false桁架停止进入
Updatemes(SNS[SNS.Length - 1]);
Station.quantity = Station.quantity - 1;
Station.bindSN = OperStr(SNS);
if (Station.quantity <= 0)
{
Station.stationType = string.Empty;
Station.Number = string.Empty;
Station.heatNumber = string.Empty;
Station.tray_status = "EmptyTray";
}
var count = stationinfoRepository.Update(Station, true);
if (count < 1)
{
WriteDBLog.Error("取料完成", $"上料位信息更新失败!上料位编号:{Station.stationCode}", "PCS");
return;
}
#region 清空信息
Gantry_client.WriteByOrder("W_AreaNr", (Int16)0, number);//区域货位号
Gantry_client.WriteByOrder("W_IndexNr", (Int16)0, number);//托盘上的第几个车轮
Gantry_client.WriteByOrder("W_Storage_Type", (Int16)0, number); //托盘类型1-横放;2-竖放
Gantry_client.WriteByOrder("W_Wheel_Type", (Int16)0, number);//车轮类型
#endregion
Gantry_client.WriteByOrder("W_Storage_update", true, number);//货位状态更新
#region 日志记录
WriteDBLog.Success("取料完成", $"写入桁架信息:\n货位状态更新:{true}\nW_RequestUnload:{false}", "PCS");
#endregion
PalletSignal = (Int16)DBExtension.Read(details.Where(x => x.plcdetail_name == "R_PalletSignal").First(), client);//读取托盘信号:1:有,2无
MaterialSignal = (Int16)DBExtension.Read(details.Where(x => x.plcdetail_name == "R_MaterialSignal").First(), client);//读取货物信号:1:有,2无
if (Station.quantity > 0 && (PalletSignal != 1 || MaterialSignal != 1))
{
Station.location_state = LocationStateEnum.Abnormal.ToString();
Station.remark = "车轮数量大于0,光电检测无托盘或无车轮";
stationinfoRepository.Update(Station, true);
client.WriteByOrder("W_AlarmSignal", (Int16)2, number);//报警
WriteDBLog.Error(number + "报警", $"货位编号:{Station.stationCode};错误信息:{Station.remark}", "PCS");
}
else if (Station.quantity < 1 && MaterialSignal == 1)
{
Station.location_state = LocationStateEnum.Abnormal.ToString();
Station.remark = "车轮数量小于0,光电检测有车轮";
stationinfoRepository.Update(Station, true);
client.WriteByOrder("W_AlarmSignal", (Int16)2, number);//报警
WriteDBLog.Error(number + "报警", $"货位编号:{Station.stationCode};错误信息:{Station.remark}", "PCS");
}
}
}
else
Gantry_client.WriteByOrder("W_RequestUnload", false, number);//信号为false桁架停止进入
}
catch (Exception ex)
{
WriteDBLog.Error("上料区", $"错误信息:{ex.Message}", "PCS");
}
}
///
/// 自动取空托
///
///
private void AutoEmptyTray(PLCClient client)
{
try
{
VOLContext Context = new VOLContext();
Idt_plcinfoheadRepository repository = new dt_plcinfoheadRepository(Context);
Idt_plcinfodetailRepository plcRepository = new dt_plcinfodetailRepository(Context);
Idt_agvtaskRepository agvtaskService = new dt_agvtaskRepository(Context);
Idt_stationinfoRepository stationinfoRepository = new dt_stationinfoRepository(Context);
var plc = repository.FindFirst(x => x.plcinfo_name == client.PLCName);
List stationCodes = new List() { "S01001001", "S01001002", "W01001001", "W01001002", "W01001003" };
foreach (var stationCode in stationCodes)
{
if (agvtaskService.Find(x => x.agv_fromaddress == stationCode /*|| x.agv_toaddress == stationCode*/).Any())
continue;
var station = stationinfoRepository.Find(x => x.stationCode == stationCode && x.enable).FirstOrDefault();
if (station == null) continue;
var details = plcRepository.Find(x => x.plcdetail_iotype == plc.plcinfo_iotyep && x.plcdetail_number == stationCode).ToList();
var PalletSignal = (Int16)DBExtension.Read(details.Where(x => x.plcdetail_name == "R_PalletSignal").First(), client);//读取托盘信号:1:有,2无
var MaterialSignal = (Int16)DBExtension.Read(details.Where(x => x.plcdetail_name == "R_MaterialSignal").First(), client);//读取货物信号:1:有,2无
if (PalletSignal == 1 && MaterialSignal == 2 && (station.stationCode.Contains("S0100100") ? station.tray_status == "EmptyTray" : true))
{
var area = station.tray_type == "SmallTray" ? "11" : "10";
var task = agvtaskService.Find(x => (x.agv_toaddress.Contains("W") || x.agv_toaddress.Contains("X")) && x.agv_taskstate == "Queue" /*&& x.agv_tasktype == "TaskType_EmptyPallet" */ && x.agv_Traytype == station.tray_type).OrderByDescending(x => x.agv_grade).ThenBy(x => x.agv_createtime).FirstOrDefault();
if (task != null)
{
task.agv_fromaddress = station.stationCode;
task.StarQuantity = 0;
task.agv_taskstate = "Create";
if (station.stationCode.Contains("S0100100"))
task.agv_grade = 3;
agvtaskService.Update(task, true);
station.location_state = LocationStateEnum.Busy.ToString();
stationinfoRepository.Update(station, true);
continue;
}
#region 空托叠盘
var EmptyStations = stationinfoRepository.Find(x => x.stationCode.Contains("DD") && x.quantity < 5 && x.enable).ToList();
var EmptyStation = EmptyStations.Where(x => x.tray_type == station.tray_type && x.location_state == LocationStateEnum.Stroge.ToString()).FirstOrDefault();
if (EmptyStation == null)
EmptyStation = EmptyStations.Where(x => x.location_state == LocationStateEnum.Empty.ToString()).FirstOrDefault();
#endregion
if (EmptyStation == null)//查找库内空托盘
EmptyStation = GetStation.EmptyPalletStation(area);
if (EmptyStation != null)
{
#region 同一个空托位只能同时生成一个空托任务
if (agvtaskService.Find(x => x.agv_fromaddress == EmptyStation.stationCode || x.agv_toaddress == EmptyStation.stationCode).Any())
return;
#endregion
dt_agvtask agvtask = new dt_agvtask()
{
agv_fromaddress = station.stationCode,
agv_id = Guid.NewGuid(),
agv_tasknum = IdenxManager.GetTaskNo("KH-", "WMS"),
agv_grade = station.stationCode.Contains("S0100100") ? 3 : 1,
agv_createtime = DateTime.Now,
agv_taskstate = "Create",
//agv_materielid = station.stationType,
agv_qty = 1,
StarQuantity = 0,
EndQuantity = EmptyStation.quantity,
agv_tasktype = "TaskType_EmptyPallet",
agv_toaddress = EmptyStation.stationCode,
agv_userid = "系统",
agv_TrayStatus = "EmptyTray",//station.tray_status,
agv_Traytype = station.tray_type,
};
agvtaskService.Add(agvtask, true);
station.location_state = LocationStateEnum.Busy.ToString();
stationinfoRepository.Update(station, true);
EmptyStation.location_state = LocationStateEnum.Busy.ToString();
stationinfoRepository.Update(EmptyStation, true);
WriteDBLog.Success("创建自动取空托任务", $"任务编号:{agvtask.agv_tasknum}", "PCS");
return;
}
}
}
}
catch (Exception ex)
{
WriteDBLog.Error("创建自动取空托任务", $"错误信息:{ex.Message}", "PCS");
}
}
///
/// 检测光电状态与系统货位状态是否一致
///
///
private void StationState(PLCClient client)
{
try
{
List names = new List() { "1单元下料区", "2单元下料区", "3单元下料区" };/*, "上料区"*/
foreach (var name in names)
{
VOLContext Context = new VOLContext();
Idt_stationinfoRepository stationinfoRepository = new dt_stationinfoRepository(Context);
var Stations = stationinfoRepository.Find(x => x.area == area_code(name) && x.enable && !x.location_state.Contains("Busy") && x.location_state != LocationStateEnum.Abnormal.ToString());
foreach (var Station in Stations)
{
var PalletSignal = client.ReadByOrder("R_PalletSignal", Station.stationCode);//读取托盘信号:1:有,2无
var MaterialSignal = client.ReadByOrder("R_MaterialSignal", Station.stationCode);//读取货物信号:1:有,2无
if (Station.quantity > 0 && (PalletSignal != 1 || MaterialSignal != 1))//系统货位有车轮,光电检测无车轮
{
Station.location_state = LocationStateEnum.Abnormal.ToString();
Station.remark = "车轮数量大于0,光电检测无托盘或无车轮";
stationinfoRepository.Update(Station, true);
client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警
WriteDBLog.Error(name + "报警", $"货位编号:{Station.stationCode};错误信息:{Station.remark}", "PCS");
continue;
}
if (Station.location_state == LocationStateEnum.Stroge.ToString() && PalletSignal != 1)
{
Station.location_state = LocationStateEnum.Abnormal.ToString();
Station.remark = "光电检测无托盘";
stationinfoRepository.Update(Station, true);
client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警
WriteDBLog.Error(name + "报警", $"货位编号:{Station.stationCode};错误信息:{Station.remark}", "PCS");
continue;
}
if (Station.location_state == LocationStateEnum.Empty.ToString() && (PalletSignal == 1 || MaterialSignal == 1))//系统货位为空,光电检测有料
{
Station.location_state = LocationStateEnum.Abnormal.ToString();
Station.remark = "光电检测有料";
stationinfoRepository.Update(Station, true);
client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警
WriteDBLog.Error(name + "报警", $"货位编号:{Station.stationCode};错误信息:{Station.remark}", "PCS");
continue;
}
//if (Station.quantity < 1 && MaterialSignal == 1)//系统货位无车轮,光电检测有车轮
//{
// Station.location_state = LocationStateEnum.Abnormal.ToString();
// Station.remark = "货位无车轮,光电检测有车轮";
// stationinfoRepository.Update(Station, true);
// client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警
// continue;
//}
}
}
}
catch (Exception ex)
{
//throw;
}
}
public static string area_code(string area_name)
{
VOLContext Context = new VOLContext();
Idt_areainfoRepository areainfoRepository = new dt_areainfoRepository(Context);
var areainfo = areainfoRepository.Find(x => x.area_name == area_name).FirstOrDefault();
return areainfo.area_code.ToString();
}
private string OperStr(string[] strArrty)
{
string[] newstr = strArrty.RemoveLast(1);
string Newsn = string.Join(",", newstr);
return Newsn;
}
public static dt_geometry_data QueryMateriel(string type)
{
VOLContext Context = new VOLContext();
Idt_geometry_dataRepository dataRepository = new dt_geometry_dataRepository(Context);
var materielinfo = dataRepository.Find(x => x.Description == type).OrderBy(x => x.TypeId).FirstOrDefault();
return materielinfo;
}
public static dt_geometry_data_detectionline QueryMateriel1(string type)
{
VOLContext Context = new VOLContext();
Idt_geometry_data_detectionlineRepository detectionlineRepository = new dt_geometry_data_detectionlineRepository(Context);
var materielinfo1 = detectionlineRepository.Find(x => x.Description == type).OrderBy(x => x.TypeId).FirstOrDefault();
return materielinfo1;
}
public static string QueryMateriel(int typeId)
{
VOLContext Context = new VOLContext();
Idt_geometry_dataRepository dataRepository = new dt_geometry_dataRepository(Context);
var materielinfo = dataRepository.FindFirst(x => x.TypeId == typeId);
return materielinfo.Description;
}
///
/// 更改工单状态
///
///
public static void Updatemes(string SN)
{
VOLContext Context = new VOLContext();
Idt_mes_detailRepository mes_DetailRepository = new dt_mes_detailRepository(Context);
Idt_mes_headRepository mes_HeadRepository = new dt_mes_headRepository(Context);
IVV_Mes_WorkinfoRepository workinfoRepository = new VV_Mes_WorkinfoRepository(Context);
//var mes_Detail = freeDB.Select().Where(x => x.SN == SN).First();
var Mes_Work = workinfoRepository.Find(x => x.SN == SN && x.processCode == "28").FirstOrDefault();
var mes_Detail = mes_DetailRepository.Find(x => x.SN == SN && x.jobID == Mes_Work.jobID).FirstOrDefault();
if (mes_Detail != null)
{
mes_Detail.Status = "上线";
mes_Detail.FinishTime = DateTime.Now;
//freeDB.DataBase.Update().SetSource(mes_Detail).UpdateColumns(x => new { x.Status, x.FinishTime }).ExecuteAffrows();
mes_DetailRepository.Update(mes_Detail, true);
//var mes_Head = freeDB.Select().Where(x => x.jobID == mes_Detail.jobID).First();
var mes_Head = mes_HeadRepository.Find(x => x.jobID == mes_Detail.jobID).FirstOrDefault();
if (mes_Head != null)
{
mes_Head.finishNum = mes_Head.finishNum + 1;
//freeDB.DataBase.Update().SetSource(mes_Head).UpdateColumns(x => new { x.finishNum }).ExecuteAffrows();
mes_HeadRepository.Update(mes_Head, true);
}
}
}
}
}