using HslCommunication;
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using System;
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using System.Collections.Generic;
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using System.Globalization;
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using System.Linq;
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using System.Text;
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using System.Threading.Tasks;
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using System.Xml.Linq;
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using WIDESEA_Comm;
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using WIDESEA_Comm.LogInfo;
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using WIDESEA_Core.BaseProvider;
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using WIDESEA_Core.EFDbContext;
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using WIDESEA_Entity.DomainModels;
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using WIDESEA_WCS.IRepositories;
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using WIDESEA_WCS.JobsPart.Common;
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using WIDESEA_WCS.Repositories;
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using WIDESEA_WCS.WCSClient;
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using WIDESEA_WMS.IRepositories;
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using WIDESEA_WMS.Repositories;
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using static System.Collections.Specialized.BitVector32;
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namespace WIDESEA_WCS
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{
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public class Gantry2
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{
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#region 视觉检测追溯车轮信息
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/// <summary>
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/// 视觉检测追溯车轮信息
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/// </summary>
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/// <param name="client"></param>
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public void QuerySJSN(PLCClient client)
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{
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VOLContext Context = new VOLContext();
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Idt_info_traceRepository traceRepository = new dt_info_traceRepository(Context);
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List<string> names = new List<string>() { "视觉检测1", "视觉检测2", "视觉检测3", "视觉检测4" };
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foreach (string name in names)
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{
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try
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{
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var Read_Load = client.ReadByOrder<bool>("Read_Load", name);//视觉检测开始信号
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if (Read_Load)
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{
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var PartID_Load = client.ReadByOrder<string>("PartID_Load", name);//车轮SN号
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var State_Load = client.ReadByOrder<Int16>("State_Load ", name);//车轮状态
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var LoadTime = client.ReadByOrder<string>("LoadTime ", name);//视觉检测开始时间
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var time = DateTime.ParseExact(LoadTime, "yyyyMMddHHmmss", CultureInfo.CurrentCulture);
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var info_trace = traceRepository.Find(x => x.trace_SN == PartID_Load).FirstOrDefault();
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if (info_trace != null)
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{
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info_trace.trace_tcvm_number = name;
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info_trace.trace_tcvm_start_time = time;
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traceRepository.Update(info_trace, x => new { x.trace_tcvm_number, x.trace_tcvm_start_time }, true);
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}
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client.WriteByOrder("ReadFinished_Load", true, name);
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}
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else
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client.WriteByOrder("ReadFinished_Load", false, name);
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var Read_Unload = client.ReadByOrder<bool>("Read_Unload", name);//视觉检测完成信号
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if (Read_Unload)
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{
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var PartID_Unload = client.ReadByOrder<string>("PartID_Unload", name);//车轮SN号
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var State_Unload = client.ReadByOrder<Int16>("State_Unload ", name);//车轮状态
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var UnloadTime = client.ReadByOrder<string>("UnloadTime ", name);//视觉检测开始时间
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var info_trace = traceRepository.Find(x => x.trace_SN == PartID_Unload).FirstOrDefault();
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var time = DateTime.ParseExact(UnloadTime, "yyyyMMddHHmmss", CultureInfo.CurrentCulture);
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if (info_trace != null)
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{
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info_trace.trace_tcvm_finish_time = time;
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info_trace.trace_tcvm_statu = State_Unload;
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traceRepository.Update(info_trace, x => new { x.trace_tcvm_finish_time, x.trace_tcvm_statu }, true);
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}
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client.WriteByOrder("ReadFinished_Unload", true, name);
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}
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else
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client.WriteByOrder("ReadFinished_Unload", false, name);
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}
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catch (Exception ex)
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{
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WriteLog.Write_Log("报错日志", name, "错误信息！", $"错误信息：{ex.Message}");
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}
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}
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}
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#endregion
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#region 模式2查询车轮订单和车轮参数
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/// <summary>
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/// 模式2查询车轮订单和车轮参数
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/// </summary>
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/// <param name="client"></param>
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public void QueryWheelOrderData(PLCClient client)
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{
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VOLContext Context = new VOLContext();
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Idt_geometry_dataRepository dataRepository = new dt_geometry_dataRepository(Context);
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IVV_Mes_WorkinfoRepository workinfoRepository = new VV_Mes_WorkinfoRepository(Context);
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List<string> names = new List<string>() { "1单元申请查询订单和车轮参数", "2单元申请查询订单和车轮参数", "检测上料申请查询订单和车轮参数" };
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foreach (var name in names)
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{
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try
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{
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var oi_on = client.ReadByOrder<Byte>("oi_on", name); //申请
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if (oi_on == 1)
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{
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var wp_id = client.ReadByOrder<string>("o_wp_id", name);
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#region SN号不能为空
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if (string.IsNullOrEmpty(wp_id))
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{
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client.WriteByOrder("i_status", (byte)0, name);
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WriteLog.Write_Log(name, wp_id, "错误信息！", $"读取桁架信息：\n车轮SN：{wp_id}\n\n写入桁架信息：\ni_status：2\noi_on：0\n\n车轮SN号为空");
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continue;
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}
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#endregion
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#region 工单不能为空
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var Work = workinfoRepository.Find(x => x.SN == wp_id && (name.Contains("检测上料") ? x.processCode == "28" : x.processCode == "17")).OrderByDescending(x => x.CreateTime).FirstOrDefault();
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if (Work == null)
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{
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client.WriteByOrder("i_status", (byte)2, name);
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WriteLog.Write_Log(name, wp_id, "错误信息！", $"读取桁架信息：\n车轮SN：{wp_id}\n\n写入桁架信息：\ni_status：2\noi_on：0\n\n未查询到工单详情");
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continue;
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}
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#endregion
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#region 车轮参数不能为空
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var geometry = Pipeline.QueryMateriel(Work.drawingNo);
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if (geometry == null)
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{
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client.WriteByOrder("i_status", (byte)3, name);
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WriteLog.Write_Log(name, wp_id, "错误信息！", $"读取桁架信息：\n车轮SN：{wp_id}\n\n写入桁架信息：\ni_status：3\noi_on：0\n\n图号：{Work.drawingNo}未查询到车轮信息参数");
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continue;
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}
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#endregion
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#region 写入参数
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client.WriteByOrder("i_stackNoRange", geometry.stackNoRange, name);//打包数量
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client.WriteByOrder("i_drawing_id", Work.drawingNo, name);//图号
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client.WriteByOrder("i_job_id", Work.jobID, name);//工单编号
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client.WriteByOrder("i_heat_id", Work.heatID, name);//炉代号
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client.WriteByOrder("i_batch_id", Work.heatBatchID, name);//热处理批次
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client.WriteByOrder("i_parameter_a", (float)geometry.a, name);
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client.WriteByOrder("i_parameter_b", (float)geometry.b, name);
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client.WriteByOrder("i_parameter_c", (float)geometry.c, name);
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client.WriteByOrder("i_parameter_d", (float)geometry.d, name);
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client.WriteByOrder("i_parameter_e", (float)geometry.e, name);
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client.WriteByOrder("i_parameter_f", (float)geometry.f, name);
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client.WriteByOrder("i_parameter_g", (float)geometry.g, name);
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client.WriteByOrder("i_parameter_h", (float)geometry.h, name);
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client.WriteByOrder("i_status", (byte)1, name);
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client.WriteByOrder("i_wp_id", wp_id, name);
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#endregion
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}
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}
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catch (Exception ex)
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{
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WriteLog.Write_Log("报错日志", name, "错误信息！", $"错误信息：{ex.Message}");
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}
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}
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}
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#endregion
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#region 模式2取放料完成
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/// <summary>
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/// 模式2取放料完成
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/// </summary>
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/// <param name="client"></param>
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public void Finished(PLCClient client)
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{
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VOLContext Context = new VOLContext();
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Idt_stationinfoRepository stationinfoRepository = new dt_stationinfoRepository(Context);
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IVV_Mes_WorkinfoRepository workinfoRepository = new VV_Mes_WorkinfoRepository(Context);
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Idt_mes_detailRepository mes_DetailRepository = new dt_mes_detailRepository(Context);
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List<string> names = new List<string>() { "1单元取料放料", "2单元取料放料" };
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foreach (string name in names)
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{
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try
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{
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var areaCode = Pipeline.area_code(name.Contains("1单元") ? "1单元下料区" : "2单元下料区");
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var R_Finished = client.ReadByOrder<Int16>("R_Finished", name); //1：取料完成；2：放料完成
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var W_Update_Finished = client.ReadByOrder<Int16>("W_Update_Finished", name);//1：取料完成；2：放料完成
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#region 复位完成信号
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if (R_Finished != 1 && W_Update_Finished == 1 || R_Finished != 2 && W_Update_Finished == 2)
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{
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client.WriteByOrder("W_Update_Finished", (Int16)0, name);
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}
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#endregion
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#region 取料完成
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if (R_Finished == 1 && W_Update_Finished != 1)
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{
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var R_Wheel_id = client.ReadByOrder<string>("R_Wheel_id", name);//车轮SN号
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var R_In_Clamp_Area = client.ReadByOrder<Int16>("R_In_Clamp_Area", name);//下料位号
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var R_IndexNr = client.ReadByOrder<Int16>("R_IndexNr", name); //托盘上的第几个车轮
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var station = stationinfoRepository.Find(x => x.area == areaCode && x.stationCode.Substring(x.stationCode.Length - 1, 1) == R_In_Clamp_Area.ToString()).FirstOrDefault();
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if (station != null)
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{
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if (!station.bindSN.Contains(R_Wheel_id))
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{
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client.WriteByOrder("W_IsError", (Int16)5, name);//报警
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client.WriteByOrder("W_Wheel_id", R_Wheel_id, name);//车轮SN号
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throw new Exception($"取料完成失败！下料位号：{station.stationCode}\nW_IsError：{5}\n车轮SN号：{R_Wheel_id}\n取第几个车轮：{R_IndexNr}\n下料位车轮数：{station.quantity}\n错误信息：当前下料位无此车轮！");
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}
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var bindSNS = station.bindSN.Split(",");
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Updatemes(R_Wheel_id, name);
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station.bindSN = OperStr(bindSNS, R_Wheel_id);
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var billets = station.billetID.Split(",");
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station.billetID = OperStr(billets);
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station.quantity = station.quantity - 1;
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if (station.quantity <= 0)
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{
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station.stationType = string.Empty;
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station.Number = string.Empty;
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station.heatNumber = string.Empty;
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station.tray_status = TrayStateEnum.EmptyTray.ToString();
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}
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var count = stationinfoRepository.Update(station, true);
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if (count < 1) throw new Exception($"取料完成信息更新失败！下料位编号：{station.stationCode}");
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client.WriteByOrder("W_Update_Finished", (Int16)1, name);//1：取料更新完成；2：放料更新完成
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client.WriteByOrder("W_In_Clamp_Area", R_In_Clamp_Area, name);//下料位号
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client.WriteByOrder("W_IndexNr", R_IndexNr, name);//托盘上的第几个车轮
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client.WriteByOrder("W_Wheel_id", R_Wheel_id, name);//车轮SN号
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}
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WriteLog.Write_Log("模式2" + name + "取料完成", station.stationCode, $"车轮SN号：{R_Wheel_id}", $"下料位号：{R_In_Clamp_Area}");
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}
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#endregion
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#region 放料完成
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else if (R_Finished == 2 && W_Update_Finished != 2)
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{
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var R_Wheel_id = client.ReadByOrder<string>("R_Wheel_id", name);//车轮SN号
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var R_In_Clamp_Area = client.ReadByOrder<Int16>("R_In_Clamp_Area", name);//下料位号
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var R_IndexNr = client.ReadByOrder<Int16>("R_IndexNr", name); //托盘上的第几个车轮
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var station = stationinfoRepository.Find(x => x.area == areaCode && x.stationCode.Substring(x.stationCode.Length - 1, 1) == R_In_Clamp_Area.ToString()).FirstOrDefault();
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if (station != null)
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{
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if (!string.IsNullOrEmpty(station.bindSN))
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{
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if (station.bindSN.Contains(R_Wheel_id))
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{
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client.WriteByOrder("W_IsError", (Int16)5, name);//报警
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client.WriteByOrder("W_Wheel_id", R_Wheel_id, name);//车轮SN号
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throw new Exception($"放料完成失败！下料位号：{station.stationCode}\nW_IsError：{5}\n车轮SN号：{R_Wheel_id}\n放第几个车轮：{R_IndexNr}\n下料位车轮数：{station.quantity}\n错误信息：已存在车轮SN号！");
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}
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}
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var Mes_Work = workinfoRepository.Find(x => x.SN == R_Wheel_id && x.processCode == "17").OrderByDescending(x => x.CreateTime).FirstOrDefault();
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#region 货位状态更新
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station.bindSN = string.IsNullOrEmpty(station.bindSN) ? R_Wheel_id : station.bindSN + "," + R_Wheel_id;
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station.billetID = string.IsNullOrEmpty(station.billetID) ? Mes_Work.billetID.ToString() : station.billetID + "," + Mes_Work.billetID;
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station.quantity++;
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if (station.quantity == 1)
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{
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station.stationType = Mes_Work.drawingNo;
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station.Number = Mes_Work.workOrder;
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station.heatNumber = Mes_Work.heatID;
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station.tray_status = TrayStateEnum.StrogeTray.ToString();
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}
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var count = stationinfoRepository.Update(station, true);
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if (count < 1)
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throw new Exception($"放料完成信息更新失败！下料位编号：{station.stationCode}");
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#endregion
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#region 修改工单状态
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var Detail = mes_DetailRepository.FindFirst(x => x.jobID == Mes_Work.jobID && x.SN == Mes_Work.SN);
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Detail.Status = "下线";
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Detail.FinishTime = DateTime.Now;
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count = mes_DetailRepository.Update(Detail, x => new { x.Status, x.FinishTime }, true);
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if (count < 1)
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throw new Exception($"工单子表信息更新失败！车轮SN号：{Detail.SN}");
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#endregion
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client.WriteByOrder("W_Update_Finished", (Int16)2, name);//1：取料更新完成；2：放料更新完成
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client.WriteByOrder("W_In_Clamp_Area", R_In_Clamp_Area, name);//下料位号
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client.WriteByOrder("W_IndexNr", R_IndexNr, name);//托盘上的第几个车轮
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client.WriteByOrder("W_Wheel_id", R_Wheel_id, name);//车轮SN号
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}
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WriteLog.Write_Log("模式2" + name + "放料完成", station.stationCode, $"车轮SN号：{R_Wheel_id}", $"下料位号：{R_In_Clamp_Area}");
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}
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#endregion
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var R_Request = client.ReadByOrder<Int16>("R_Request", name);//1：取料；2：放料
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#region 取料
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if (R_Request == 1)
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{
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var R_Wheel_id = client.ReadByOrder<string>("R_Wheel_id", name);//车轮SN号
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var R_In_Clamp_Area = client.ReadByOrder<Int16>("R_In_Clamp_Area", name);//下料位号
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var R_IndexNr = client.ReadByOrder<Int16>("R_IndexNr", name); //托盘上的第几个车轮
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var station = stationinfoRepository.Find(x => x.area == areaCode && x.stationCode.Substring(x.stationCode.Length - 1, 1) == R_In_Clamp_Area.ToString()).FirstOrDefault();
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if (station != null)
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{
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var Work = workinfoRepository.Find(x => x.SN == R_Wheel_id && x.processCode == "28").OrderByDescending(x => x.CreateTime).FirstOrDefault();
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if (Work == null)
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{
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client.WriteByOrder("W_IsError", (Int16)5, name);//报警
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client.WriteByOrder("W_Wheel_id", R_Wheel_id, name);//车轮SN号
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throw new Exception($"申请取料失败！下料位号：{station.stationCode}\nW_IsError：{5}\n车轮SN号：{R_Wheel_id}\n取第几个车轮：{R_IndexNr}\n下料位车轮数：{station.quantity}\n错误信息：未查询到检测工单信息！");
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}
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if (!station.bindSN.Contains(R_Wheel_id))
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{
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client.WriteByOrder("W_IsError", (Int16)5, name);//报警
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client.WriteByOrder("W_Wheel_id", R_Wheel_id, name);//车轮SN号
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throw new Exception($"申请取料失败！下料位号：{station.stationCode}\nW_IsError：{5}\n车轮SN号：{R_Wheel_id}\n取第几个车轮：{R_IndexNr}\n下料位车轮数：{station.quantity}\n错误信息：当前下料位无此车轮！");
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}
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if (station.location_state != LocationStateEnum.Stroge.ToString())
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{
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client.WriteByOrder("W_IsError", (Int16)4, name);//取料不允许
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client.WriteByOrder("W_Wheel_id", R_Wheel_id, name);//车轮SN号
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throw new Exception($"申请取料失败！下料位号：{station.stationCode}\nW_IsError：{4}\n车轮SN号：{R_Wheel_id}\n取第几个车轮：{R_IndexNr}\n下料位车轮数：{station.quantity}\n错误信息：下料位货位状态不为有货！");
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}
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if (station.quantity != R_IndexNr)
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{
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client.WriteByOrder("W_IsError", (Int16)5, name);//报警
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client.WriteByOrder("W_Wheel_id", R_Wheel_id, name);//车轮SN号
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throw new Exception($"申请取料失败！下料位号：{station.stationCode}\nW_IsError：{5}\n车轮SN号：{R_Wheel_id}\n取第几个车轮：{R_IndexNr}\n下料位车轮数：{station.quantity}\n错误信息：机械手抓取车轮与下料位数量不匹配！");
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}
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client.WriteByOrder("W_In_Clamp_Area", (Int16)R_In_Clamp_Area, name);
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client.WriteByOrder("W_IndexNr", (Int16)R_IndexNr, name);
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client.WriteByOrder("W_IsError", (Int16)3, name);//取料允许
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client.WriteByOrder("W_Wheel_id", R_Wheel_id, name);//车轮SN号
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}
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else
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{
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client.WriteByOrder("W_IsError", (Int16)5, name);//报警
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client.WriteByOrder("W_Wheel_id", R_Wheel_id, name);//车轮SN号
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throw new Exception($"申请取料失败！下料位号：{R_In_Clamp_Area}；W_IsError：{5},未匹配到下料位号！");
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}
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WriteLog.Write_Log("模式2" + name + "申请取料", station.stationCode, $"W_IsError：{3},车轮SN号：{R_Wheel_id}", $"下料位号：{R_In_Clamp_Area}\n取第几个车轮：{R_IndexNr}；\n下料位车轮数：{station.quantity}");
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}
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#endregion
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#region 放料
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else if (R_Request == 2)
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{
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var R_Wheel_id = client.ReadByOrder<string>("R_Wheel_id", name);//车轮SN号
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var R_In_Clamp_Area = client.ReadByOrder<Int16>("R_In_Clamp_Area", name);//下料位号
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var R_IndexNr = client.ReadByOrder<Int16>("R_IndexNr", name); //托盘上的第几个车轮
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var R_PartStatus = client.ReadByOrder<Int16>("R_PartStatus", name);//车轮状态
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var station = stationinfoRepository.Find(x => x.area == areaCode && x.stationCode.Substring(x.stationCode.Length - 1, 1) == R_In_Clamp_Area.ToString()).FirstOrDefault();
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if (station != null)
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{
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if (!string.IsNullOrEmpty(station.bindSN))
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{
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if (station.bindSN.Contains(R_Wheel_id))
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{
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client.WriteByOrder("W_IsError", (Int16)5, name);//报警
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client.WriteByOrder("W_Wheel_id", R_Wheel_id, name);//车轮SN号
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throw new Exception($"申请放料失败！下料位号：{station.stationCode}\nW_IsError：{5}\n车轮SN号：{R_Wheel_id}\n放第几个车轮：{R_IndexNr}\n下料位车轮数：{station.quantity}\n错误信息：已存在车轮SN号！");
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}
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}
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if (station.location_state != LocationStateEnum.Stroge.ToString())
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{
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client.WriteByOrder("W_IsError", (Int16)2, name);//放料不允许
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client.WriteByOrder("W_Wheel_id", R_Wheel_id, name);//车轮SN号
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throw new Exception($"申请放料失败！下料位号：{station.stationCode}\nW_IsError：{2}\n车轮SN号：{R_Wheel_id}\n放第几个车轮：{R_IndexNr}\n下料位车轮数：{station.quantity}\n错误信息：下料位货位状态不为有货！");
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}
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if (station.quantity + 1 != R_IndexNr)
|
{
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client.WriteByOrder("W_IsError", (Int16)5, name);//报警
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client.WriteByOrder("W_Wheel_id", R_Wheel_id, name);//车轮SN号
|
throw new Exception($"申请放料失败！下料位号：{station.stationCode}\nW_IsError：{5}\n车轮SN号：{R_Wheel_id}\n放第几个车轮：{R_IndexNr}\n下料位车轮数：{station.quantity}\n错误信息：机械手放料车轮与下料位数量不匹配！");
|
}
|
client.WriteByOrder("W_In_Clamp_Area", (Int16)R_In_Clamp_Area, name);
|
client.WriteByOrder("W_IndexNr", (Int16)R_IndexNr, name);
|
client.WriteByOrder("W_IsError", (Int16)1, name);//放料允许
|
client.WriteByOrder("W_Wheel_id", R_Wheel_id, name);//车轮SN号
|
}
|
else
|
{
|
client.WriteByOrder("W_IsError", (Int16)5, name);//报警
|
client.WriteByOrder("W_Wheel_id", R_Wheel_id, name);//车轮SN号
|
throw new Exception($"申请放料失败！下料位号：{R_In_Clamp_Area}；未匹配到下料位号！");
|
}
|
WriteLog.Write_Log("模式2" + name + "申请放料", station.stationCode, $"W_IsError：{1},车轮SN号：{R_Wheel_id}", $"下料位号：{R_In_Clamp_Area}\n放第几个车轮：{R_IndexNr}\n下料位车轮数：{station.quantity}\n车轮状态：{R_PartStatus}");
|
}
|
#endregion
|
|
|
}
|
catch (Exception ex)
|
{
|
WriteLog.Write_Log("报错日志", name, "错误信息！", $"错误信息：{ex.Message}");
|
}
|
}
|
}
|
#endregion
|
|
#region 模式2NG车轮下料
|
/// <summary>
|
/// 模式2NG车轮下料(合并到模式2取放料完成)
|
/// </summary>
|
/// <param name="client"></param>
|
public void NGLayofflevel(PLCClient client)
|
{
|
VOLContext Context = new VOLContext();
|
Idt_stationinfoRepository stationinfoRepository = new dt_stationinfoRepository(Context);
|
Idt_mes_detailRepository mes_DetailRepository = new dt_mes_detailRepository(Context);
|
Idt_plcinfodetailRepository plcRepository = new dt_plcinfodetailRepository(Context);
|
Idt_plcinfoheadRepository repository = new dt_plcinfoheadRepository(Context);
|
IVV_Mes_WorkinfoRepository workinfoRepository = new VV_Mes_WorkinfoRepository(Context);
|
var Pipeline_client = PLCClient.Clients.FirstOrDefault(t => t.PLCName == "链条机");
|
if (Pipeline_client == null) throw new Exception("链条机调度服务未开启！");
|
if (!Pipeline_client.IsConnected) throw new Exception("与链条机连接超时！");
|
var Pipelineplc = repository.FindFirst(x => x.plcinfo_name == Pipeline_client.PLCName);
|
List<string> names = new List<string>() { "X01001003", "X02001003" };
|
foreach (var name in names)
|
{
|
try
|
{
|
var Area = name == "X01001003" ? "5" : "6";
|
#region 下料完成
|
var finished = client.ReadByOrder<Boolean>("o_load_finished ", name);//放料完成
|
var updatefinished = client.ReadByOrder<Boolean>("i_storage_update ", name);//货位状态更新
|
|
#region 货位状态更新复位
|
if (!finished && updatefinished)
|
{
|
client.WriteByOrder("i_storage_update", false, name);//货位状态更新
|
#region 日志记录
|
WriteLog.Write_Log("模式2" + name + "放料完成", name + "货位状态更新信号复位", "成功！",
|
$"读取桁架信息：\n放料完成信号：{finished}\n\n写入桁架信息：\n货位状态更新信号：{false}");
|
#endregion
|
}
|
#endregion
|
|
if (finished && !updatefinished)
|
{
|
client.WriteByOrder("i_enabl_load", false, name);//是否允许
|
|
#region 读取桁架信息
|
var WheelType = client.ReadByOrder<Int16>("o_wheel_type ", name); //车轮类型
|
var Wheel_SN = client.ReadByOrder<string>("o_wheel_id", name);//车轮SN号
|
if (string.IsNullOrEmpty(Wheel_SN))
|
{
|
WriteLog.Write_Log("模式2" + name + "放料完成出错", "车轮SN号为空", "读取桁架信息：", $"车轮SN号：{Wheel_SN}为空");
|
continue;
|
}
|
|
var Mes_Work = workinfoRepository.Find(x => x.SN == Wheel_SN && x.processCode == "17").OrderByDescending(x => x.CreateTime).FirstOrDefault();
|
if (Mes_Work == null)
|
{
|
WriteLog.Write_Log("模式2" + name + "放料完成出错", Wheel_SN, "读取桁架信息：", $"车轮SN号：{Wheel_SN}未查询到工单信息");
|
continue;
|
}
|
#endregion
|
|
var AreaNr = client.ReadByOrder<Int16>("i_areaNr", name);
|
if (AreaNr == 0)
|
{
|
client.WriteByOrder("i_storage_update", true, name);//货位状态更新
|
continue;
|
}
|
|
#region 判断区域号是否一致
|
var area = client.ReadByOrder<Int16>("o_place_prog", name);//放料完成的区域号
|
|
if (AreaNr != area)
|
{
|
Pipeline_client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警
|
WriteLog.Write_Log("模式2" + name + "放料完成出错", Wheel_SN, "判断区域号是否一致", $"PCS区域号：{AreaNr}；\n桁架区域号：{area}\n错误信息：PCS区域号与桁架区域号不一致！");
|
continue;
|
}
|
#endregion
|
|
var station = stationinfoRepository.Find(x => x.stationCode == name && x.stationCode.Substring(x.stationCode.Length - 1, 1) == AreaNr.ToString() && x.enable).FirstOrDefault();
|
if (station != null)
|
{
|
#region 判断车轮数量是否一致
|
var quantity = client.ReadByOrder<Int16>("o_pos_prog", name);//桁架记录的车轮数量
|
|
if (quantity != station.quantity + 1)
|
{
|
Pipeline_client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警
|
WriteLog.Write_Log("模式2" + name + "放料完成出错", Wheel_SN, "判断车轮数量是否一致", $"区域号：{AreaNr}；\n桁架车轮数：{quantity}\nPCS车轮数：{station.quantity + 1}\n错误信息：PCS区域号与桁架区域号不一致！");
|
continue;
|
}
|
#endregion
|
|
if (!string.IsNullOrEmpty(station.bindSN))
|
{
|
if (station.bindSN.Contains(Wheel_SN))
|
throw new Exception($"{station.stationCode}已存在车轮SN号：{Wheel_SN}");
|
}
|
|
#region 清空给桁架的下料信息
|
client.WriteByOrder("i_indexNr", (Int16)0, name);//托盘上的第几个车轮
|
client.WriteByOrder("i_storage_type", (Int16)0, name);//托盘类型1-横放;2-竖放(暂时只有横放托盘)
|
client.WriteByOrder("i_areaNr", (Int16)0, name);//区域货位号
|
client.WriteByOrder("i_storage_update", true, name);//货位状态更新
|
WriteLog.Write_Log("模式2" + name + "放料完成", Wheel_SN, "成功！",
|
$"读取桁架信息：\n放料完成信号：{finished}\n车轮SN：{Wheel_SN}\n轮型ID：{WheelType}\n下料位号：{AreaNr}\n\n" +
|
$"处理写入桁架信息：\n区域货位号：{0}\n托盘上的第几个车轮：{0}\n托盘类型：{0}\n\n" +
|
$"写入桁架信息：\n货位状态更新信号：{true}\n是否允许下料：{false}");
|
#endregion
|
|
#region 货位状态更新
|
station.bindSN = string.IsNullOrEmpty(station.bindSN) ? Wheel_SN : station.bindSN + "," + Wheel_SN;
|
station.billetID = string.IsNullOrEmpty(station.billetID) ? Mes_Work.billetID.ToString() : station.billetID + "," + Mes_Work.billetID;
|
station.quantity++;
|
if (station.quantity == 1)
|
{
|
station.stationType = Mes_Work.drawingNo;
|
station.Number = Mes_Work.workOrder;
|
station.heatNumber = Mes_Work.heatID;
|
station.tray_status = "StrogeTray";
|
}
|
station.remark = "";
|
var count = stationinfoRepository.Update(station, true);
|
if (count < 1)
|
throw new Exception($"下料位信息更新失败！下料位编号：{station.stationCode}");
|
#endregion
|
|
#region 修改工单状态
|
var Detail = mes_DetailRepository.FindFirst(x => x.jobID == Mes_Work.jobID && x.SN == Mes_Work.SN);
|
Detail.Status = "下线";
|
Detail.FinishTime = DateTime.Now;
|
count = mes_DetailRepository.Update(Detail, x => new { x.Status, x.FinishTime }, true);
|
if (count < 1)
|
throw new Exception($"工单子表信息更新失败！车轮SN号：{Detail.SN}");
|
#endregion
|
}
|
}
|
#endregion
|
|
#region 下料位数量传给桁架
|
var Stations = stationinfoRepository.Find(x => x.area == Area).ToList();
|
foreach (var station in Stations)
|
{
|
client.WriteByOrder(station.stationCode, (Int16)station.quantity, name);
|
}
|
#endregion
|
var Station = Stations.Where(x => x.stationCode == name).FirstOrDefault();
|
//if (Station.enable)
|
// client.WriteByOrder(Station.stationCode, Station.location_state != LocationStateEnum.Stroge.ToString(), name);
|
|
#region 申请下料
|
var Request_Load = client.ReadByOrder<Boolean>("o_request_load ", name);//下料申请
|
if (Request_Load)
|
{
|
#region 读取桁架信息
|
var Wheel_Type = client.ReadByOrder<Int16>("o_wheel_type", name);//车轮类型
|
var Wheel_id = client.ReadByOrder<string>("o_wheel_id", name);//车轮SN号
|
if (string.IsNullOrEmpty(Wheel_id))
|
{
|
WriteLog.Write_Log("模式2" + name + "申请放料异常", "车轮SN号为空", "", $"读取桁架信息：\n车轮SN号：{Wheel_id}为空");
|
continue;
|
}
|
var Work = workinfoRepository.Find(x => x.SN == Wheel_id && x.processCode == "17").OrderByDescending(x => x.CreateTime).FirstOrDefault();
|
if (Work == null)
|
{
|
client.WriteByOrder("i_enabl_load", false, name);//信号为false桁架停止进入
|
WriteLog.Write_Log("模式2" + name + "申请放料异常", Wheel_id, "查询机加工工单", $"读取桁架信息：\n车轮SN号：{Wheel_id}未查询到工单信息\n写入桁架信息：\n是否允许下料：{false}");
|
continue;
|
}
|
#endregion
|
|
var wheel = Pipeline.QueryMateriel(Work.drawingNo);
|
if (wheel == null)
|
{
|
client.WriteByOrder("i_enabl_load", false, name);//信号为false桁架停止进入
|
WriteLog.Write_Log("模式2" + name + "申请放料异常", Wheel_id, $"查询{Work.drawingNo}车轮参数", $"读取桁架信息：\n车轮SN号：{Wheel_id}未查询到工单信息\n写入桁架信息：\n是否允许下料：{false}");
|
continue;
|
}
|
|
#region 换图号,下料口其他图号托盘全部入库
|
if (Station.enable && Station.location_state == LocationStateEnum.Stroge.ToString() && Station.quantity > 0 && Station.stationType != Work.drawingNo)
|
{
|
agvtask(stationinfoRepository, Station, Work, "TaskType_OutsourceInbound");
|
continue;
|
}
|
|
#endregion
|
|
#region 托盘类型不一致需更换托盘
|
if (Station.enable && Station.tray_type != "LargeTray" && wheel.e > 1100)
|
{
|
client.WriteByOrder("i_enabl_load", false, name);//信号为false桁架停止进入
|
Station.location_state = LocationStateEnum.Trayswitching.ToString();
|
stationinfoRepository.Update(Station, x => new { x.location_state }, true);
|
continue;
|
}
|
#endregion
|
|
var PartStatus = client.ReadByOrder<Int16>("o_partstatus ", name);//1:ok;2:nok
|
|
var load_zone = client.ReadByOrder<Boolean>("o_load_zone ", name);// 进入下料区
|
if (load_zone) continue;
|
WriteLog.Write_Log("模式2" + name + "申请放料", Wheel_id, "申请放料", $"读取桁架信息：\n车轮SN：{Wheel_id}\n轮型ID：{Wheel_Type}\n车轮状态：{PartStatus}\n是否进入下料区：{load_zone}");
|
|
if ((Int16)PartStatus == 2)
|
{
|
if (!(Station.enable && Station.location_state == LocationStateEnum.Stroge.ToString() && Station.quantity < wheel.stackNoRange && Station.stationType == Work.drawingNo))
|
{
|
if (Station.enable && Station.location_state == LocationStateEnum.Stroge.ToString() && Station.quantity > 0)
|
{
|
agvtask(stationinfoRepository, Station, Work, "TaskType_OutsourceInbound");
|
continue;
|
}
|
if (!(Station.enable && Station.location_state == LocationStateEnum.Stroge.ToString() && Station.quantity == 0)) continue;
|
}
|
var Pipelinedetails = plcRepository.Find(x => x.plcdetail_iotype == Pipelineplc.plcinfo_iotyep && x.plcdetail_number == Station.stationCode).ToList();
|
var PalletSignal = (Int16)DBExtension.Read(Pipelinedetails.Where(x => x.plcdetail_name == "R_PalletSignal").First(), Pipeline_client);//读取托盘信号:1:有,2无
|
var MaterialSignal = (Int16)DBExtension.Read(Pipelinedetails.Where(x => x.plcdetail_name == "R_MaterialSignal").First(), Pipeline_client);//读取货物信号:1:有,2无
|
if (PalletSignal == 1)
|
{
|
List<string> list = new List<string>();
|
if (Station.bindSN != null)
|
{
|
var SNS = Station.bindSN.Split(",");
|
foreach (var SN in SNS)
|
{
|
if (!string.IsNullOrEmpty(SN))
|
list.Add(SN);
|
}
|
}
|
|
|
//缓存架上车轮数量与SN号数量不一致
|
if (list.Count != Station.quantity)
|
{
|
Station.location_state = LocationStateEnum.Abnormal.ToString();
|
Station.remark = "车轮数量与SN号数量不一致";
|
stationinfoRepository.Update(Station, x => new { x.location_state, x.remark }, true);
|
continue;
|
}
|
var area = Convert.ToInt16(Station.stationCode.Substring(Station.stationCode.Length - 1, 1));
|
client.WriteByOrder("i_areaNr", (Int16)area, name);//区域货位号
|
client.WriteByOrder("i_indexNr", (Int16)(Station.quantity + 1), name);//托盘上的第几个车轮
|
client.WriteByOrder("i_storage_type", (Int16)1, name);//托盘类型1-横放;2-竖放(暂时只有横放托盘)
|
client.WriteByOrder("i_enabl_load", true, name);//是否允许
|
Station.remark = "桁架下料";
|
stationinfoRepository.Update(Station, x => new { x.remark }, true);
|
#region 日志记录
|
WriteLog.Write_Log("模式2" + name + "申请放料", Wheel_id, "允许放料",
|
$"读取桁架信息：\n车轮SN：{Wheel_id}\n轮型ID：{Wheel_Type}\n车轮状态：合格" +
|
$"\n读取托盘光电信号：{PalletSignal}" +
|
$"\n\n写入桁架信息：\n下料位号：{area}\n第几个车轮：{(Station.quantity + 1)}\n托盘类型：1\n是否允许下料：true");
|
#endregion
|
continue;
|
}
|
}
|
}
|
#endregion
|
}
|
catch (Exception ex)
|
{
|
WriteLog.Write_Log("报错日志", "模式2NG车轮下料", name, $"错误信息：{ex.Message}");
|
}
|
}
|
}
|
#endregion
|
public static string OperStr(string[] strArrty, string SN)
|
{
|
string[] newstr = strArrty.Where(x => x != SN).ToArray();
|
string Newsn = string.Join(",", newstr);
|
|
return Newsn;
|
}
|
|
public string OperStr(string[] strArrty)
|
{
|
string[] newstr = strArrty.RemoveLast(1);
|
string Newsn = string.Join(",", newstr);
|
|
return Newsn;
|
}
|
|
/// <summary>
|
/// 更改工单状态
|
/// </summary>
|
/// <param name="SN"></param>
|
public static void Updatemes(string SN, string name)
|
{
|
VOLContext Context = new VOLContext();
|
Idt_mes_detailRepository mes_DetailRepository = new dt_mes_detailRepository(Context);
|
Idt_mes_headRepository mes_HeadRepository = new dt_mes_headRepository(Context);
|
IVV_Mes_WorkinfoRepository workinfoRepository = new VV_Mes_WorkinfoRepository(Context);
|
var Mes_Work = workinfoRepository.Find(x => x.SN == SN && (name.Contains("2单元取料放料") ? x.processCode == "28" : x.processCode == "17")).FirstOrDefault();
|
if (Mes_Work != null)
|
{
|
var mes_Detail = mes_DetailRepository.Find(x => x.SN == SN && x.jobID == Mes_Work.jobID).FirstOrDefault();
|
if (mes_Detail != null)
|
{
|
mes_Detail.Status = "上线";
|
mes_Detail.FinishTime = DateTime.Now;
|
mes_DetailRepository.Update(mes_Detail, x => new { x.Status, x.FinishTime }, true);
|
var mes_Head = mes_HeadRepository.Find(x => x.jobID == mes_Detail.jobID).FirstOrDefault();
|
if (mes_Head != null)
|
{
|
mes_Head.finishNum++;
|
if (mes_Head.finishNum == mes_Head.quantity) mes_Head.FinishTime = DateTime.Now;
|
mes_HeadRepository.Update(mes_Head, x => new { x.finishNum, x.FinishTime }, true);
|
}
|
}
|
}
|
}
|
|
#region 下料位添加队列任务
|
public void agvtask(Idt_stationinfoRepository stationinfoRepository, dt_stationinfo stationinfo, VV_Mes_Workinfo Work, string tasktype)
|
{
|
VOLContext Context = new VOLContext();
|
Idt_agvtaskRepository agvtaskRepository = new dt_agvtaskRepository(Context);
|
IVV_Mes_WorkinfoRepository workinfoRepository = new VV_Mes_WorkinfoRepository(Context);
|
Work = workinfoRepository.Find(x => x.workOrder == stationinfo.Number && x.processCode == "17").FirstOrDefault();
|
var task = agvtaskRepository.Find(x => x.agv_fromaddress == stationinfo.stationCode).FirstOrDefault();
|
if (task != null) return;
|
if (!string.IsNullOrEmpty(Work.area))
|
tasktype = "TaskType_OutsourceInbound";
|
AGVTask.AddQueueTask(stationinfoRepository, agvtaskRepository, stationinfo, tasktype, Work);
|
}
|
#endregion
|
}
|
}
|
