using FreeSql.Internal.Model;
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using Newtonsoft.Json;
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using StackExchange.Redis;
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using System;
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using System.Collections.Generic;
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using System.Linq;
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using System.Security.Cryptography.Xml;
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using System.Text;
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using System.Threading.Tasks;
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using System.Xml.Linq;
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using WIDESEA_Comm;
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using WIDESEA_Comm.LogInfo;
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using WIDESEA_Comm.TaskNo;
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using WIDESEA_Core.EFDbContext;
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using WIDESEA_Core.Extensions;
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using WIDESEA_Core.FreeDB;
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using WIDESEA_Entity.DomainModels;
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using WIDESEA_WCS.IRepositories;
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using WIDESEA_WCS.JobsPart.Common;
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using WIDESEA_WCS.Repositories;
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using WIDESEA_WCS.WCSClient;
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using WIDESEA_WMS.IRepositories;
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using WIDESEA_WMS.Repositories;
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using static FreeSql.Internal.GlobalFilter;
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using static System.Collections.Specialized.BitVector32;
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namespace WIDESEA_WCS
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{
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public class Gantry
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{
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#region 查询车轮数据
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/// <summary>
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/// 查询车轮数据
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/// </summary>
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/// <param name="client"></param>
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public void QueryWheeldata(PLCClient client)
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{
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string namea = "";
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try
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{
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VOLContext Context = new VOLContext();
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Idt_plcinfoheadRepository repository = new dt_plcinfoheadRepository(Context);
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Idt_plcinfodetailRepository plcRepository = new dt_plcinfodetailRepository(Context);
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IVV_Mes_WorkinfoRepository workinfoRepository = new VV_Mes_WorkinfoRepository(Context);
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Idt_geometry_dataRepository dataRepository = new dt_geometry_dataRepository(Context);
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Idt_mes_detailRepository mes_DetailRepository = new dt_mes_detailRepository(Context);
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Idt_mes_headRepository mes_HeadRepository = new dt_mes_headRepository(Context);
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var plc = repository.FindFirst(x => x.plcinfo_name == client.PLCName);
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List<string> names = new List<string>() { "1单元辊道下料查询车轮", "2单元辊道下料查询车轮", "3单元辊道下料查询车轮", "辊道上料查询车轮" };
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foreach (string name in names)
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{
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namea = name;
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var details = plcRepository.Find(x => x.plcdetail_iotype == plc.plcinfo_iotyep && x.plcdetail_number == name).ToList();
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var on = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_oi_on").First(), client);
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if ((byte)on == 1)
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{
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var wp_type = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_o_wp_type").First(), client);
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var number = "1单元辊道下料查询订单";
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if (name == "2单元辊道下料查询车轮") number = "2单元辊道下料查询订单";
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if (name == "3单元辊道下料查询车轮") number = "3单元辊道下料查询订单";
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if (name == "辊道上料查询车轮") number = "辊道上料查询订单";
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var wp_id = client.ReadByOrder<string>("R_o_wp_id", number);
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var Mes_Work = workinfoRepository.Find(x => x.SN == wp_id && x.processCode == (name != "辊道上料查询车轮" ? "17" : "28")).FirstOrDefault();
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if (Mes_Work == null)
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{
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client.WriteByOrder("W_i_status", (byte)2, name);
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client.WriteByOrder("R_oi_on", (byte)0, name);
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#region 日志记录
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WriteLog.Write_Log(name, wp_id, "错误信息！", $"读取桁架信息：\n车轮SN：{wp_id}\n\n写入桁架信息：\nW_i_status：2\nR_oi_on：0\n\n未查询到工单信息");
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#endregion
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continue;
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}
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var geometry = Pipeline.QueryMateriel(Mes_Work.drawingNo);
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if (geometry == null)
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{
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//1-找到数据，2-未找到工件类型数据
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client.WriteByOrder("W_i_status", (byte)2, name);
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client.WriteByOrder("R_oi_on", (byte)0, name);
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#region 日志记录
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WriteLog.Write_Log(name, wp_id, "错误信息！", $"读取桁架信息：\n轮型ID：{wp_type}\n\n写入桁架信息：\nW_i_status：2\nR_oi_on：0\n\n未查询到机加工车轮信息");
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#endregion
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}
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else
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{
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//1-找到数据，2-未找到工件类型数据
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client.WriteByOrder("W_i_status", (byte)1, name);
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client.WriteByOrder("W_i_parameter_a", (float)geometry.a, name);
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client.WriteByOrder("W_i_parameter_b", (float)geometry.b, name);
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client.WriteByOrder("W_i_parameter_c", (float)geometry.c, name);
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client.WriteByOrder("W_i_parameter_d", (float)geometry.d, name);
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client.WriteByOrder("W_i_parameter_e", (float)geometry.e, name);
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client.WriteByOrder("W_i_parameter_f", (float)geometry.f, name);
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client.WriteByOrder("W_i_parameter_g", (float)geometry.g, name);
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client.WriteByOrder("W_i_parameter_h", (float)geometry.h, name);
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client.WriteByOrder("R_oi_on", (byte)0, name);
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#region 日志记录
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WriteLog.Write_Log(name, wp_id, "写入信息！", $"读取桁架信息：\n轮型ID：{wp_type}\n\n写入桁架信息：\nW_i_status：1" + $"\n" +
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$"a：{(float)geometry.a}\n" +
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$"b：{(float)geometry.b}\n" +
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$"c：{(float)geometry.c}\n" +
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$"d：{(float)geometry.d}\n" +
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$"e：{(float)geometry.e}\n" +
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$"f：{(float)geometry.f}\n" +
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$"g：{(float)geometry.g}\n" +
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$"h：{(float)geometry.h}\n" +
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$"R_oi_on：0");
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#endregion
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}
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}
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}
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}
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catch (Exception ex)
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{
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WriteLog.Write_Log("报错日志", namea, "错误信息！", $"错误信息：{ex.Message}");
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}
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}
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#endregion
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#region 查询订单,是否需要加工
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/// <summary>
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/// 查询订单
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/// </summary>
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/// <param name="client"></param>
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public void QueryOrder(PLCClient client)
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{
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string namea = "";
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try
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{
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VOLContext Context = new VOLContext();
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Idt_plcinfoheadRepository repository = new dt_plcinfoheadRepository(Context);
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Idt_plcinfodetailRepository plcRepository = new dt_plcinfodetailRepository(Context);
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Idt_geometry_dataRepository dataRepository = new dt_geometry_dataRepository(Context);
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Idt_mes_detailRepository mes_DetailRepository = new dt_mes_detailRepository(Context);
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IVV_Mes_WorkinfoRepository workinfoRepository = new VV_Mes_WorkinfoRepository(Context);
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Idt_mes_headRepository mes_HeadRepository = new dt_mes_headRepository(Context);
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Idt_patternRepository patternRepository = new dt_patternRepository(Context);
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var plc = repository.FindFirst(x => x.plcinfo_name == client.PLCName);
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List<string> names = new List<string>() { "1单元辊道下料查询订单", "2单元辊道下料查询订单", "3单元辊道下料查询订单", "辊道上料查询订单" };
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foreach (string name in names)
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{
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namea = name;
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var details = plcRepository.Find(x => x.plcdetail_iotype == plc.plcinfo_iotyep && x.plcdetail_number == name).ToList();
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var on = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_oi_on").First(), client);
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//var on = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_oi_on" && x.plcdetail_number == name).First(), client);
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if ((byte)on == 1)
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{
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//var wp_id = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_o_wp_id").First(), client).ToString();
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var wp_id = client.ReadByOrder<string>("R_o_wp_id", name);
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if (string.IsNullOrEmpty(wp_id))
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{
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client.WriteByOrder("W_i_status", (byte)2, name);
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client.WriteByOrder("R_oi_on", (byte)0, name);
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#region 日志记录
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//WriteDBLog.Error(name, $"读取桁架信息：\n车轮SN：{wp_id}\n\n写入桁架信息：\nW_i_status：2\nR_oi_on：0\n\n车轮SN号为空", "PCS");
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WriteLog.Write_Log(name, wp_id, "错误信息！", $"读取桁架信息：\n车轮SN：{wp_id}\n\n写入桁架信息：\nW_i_status：2\nR_oi_on：0\n\n车轮SN号为空");
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#endregion
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continue;
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}
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var wp_type = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_o_wp_type").First(), client);
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var Mes_Work = workinfoRepository.Find(x => x.SN == wp_id && x.processCode == (name != "辊道上料查询订单" ? "17" : "28")).FirstOrDefault();
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if (Mes_Work == null)
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{
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client.WriteByOrder("W_i_status", (byte)2, name);
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client.WriteByOrder("R_oi_on", (byte)0, name);
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#region 日志记录
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WriteLog.Write_Log(name, wp_id, "错误信息！", $"读取桁架信息：\n车轮SN：{wp_id}\n\n写入桁架信息：\nW_i_status：2\nR_oi_on：0\n\n未查询到工单详情");
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#endregion
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continue;
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}
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var mes_Head = mes_HeadRepository.FindFirst(x => x.jobID == Mes_Work.jobID);
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//需添加查询车轮SN号订单逻辑 需添加入库模式判断，手动入库模式需人工添加入库库区，否则报警
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var pattern = patternRepository.FindFirst(x => x.pattern_name == "入库模式").pattern_state;
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if (pattern != 1 && string.IsNullOrEmpty(mes_Head.area))
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{
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client.WriteByOrder("W_i_status", (byte)4, name);
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client.WriteByOrder("R_oi_on", (byte)0, name);
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#region 日志记录
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WriteLog.Write_Log(name, wp_id, "错误信息！", $"读取桁架信息：\n车轮SN：{wp_id}\n\n写入桁架信息：\nW_i_status：4\nR_oi_on：0\n\n手动入库模式未选择库区");
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#endregion
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continue;
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}
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var geometry = Pipeline.QueryMateriel(Mes_Work.drawingNo);
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if (geometry == null)
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{
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//1-好,允许加工，2-不在列表中，3-不加工车轮类型，4-手动入库模式人工未选择库区
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client.WriteByOrder("W_i_status", (byte)2, name);
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client.WriteByOrder("R_oi_on", (byte)0, name);
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#region 日志记录
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WriteLog.Write_Log(name, wp_id, "错误信息！", $"读取桁架信息：\n车轮SN：{wp_id}\n轮型ID：{wp_type}\n\n写入桁架信息：\nW_i_status：2\nR_oi_on：0\n\n未查询到机加工车轮信息");
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#endregion
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continue;
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}
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else
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{
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//1-好,允许加工，2-不在列表中，3-不加工车轮类型，4-手动入库模式人工未选择库区
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client.WriteByOrder("W_i_status", (byte)1, name);
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client.WriteByOrder("W_i_job_id", Mes_Work.jobID, name);
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client.WriteByOrder("W_i_drawing_id", Mes_Work.drawingNo, name);
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client.WriteByOrder("W_i_heat_id", Mes_Work.heatID, name);
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//client.WriteByOrder("W_i_sourceheat", "", name);
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client.WriteByOrder("W_i_batch_id", Mes_Work.heatBatchID, name);
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//屏蔽工艺(屏蔽视觉检测/屏蔽涂油)
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//if (name != "辊道上料查询车轮")
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//{
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client.WriteByOrder("W_i_skip_op_SJ1", name == "3单元辊道下料查询订单" ? true : mes_Head.skip_op_1, name);//屏蔽视觉检测设备1
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client.WriteByOrder("W_i_skip_op_SJ2", name == "3单元辊道下料查询订单" ? true : mes_Head.skip_op_2, name);//屏蔽视觉检测设备2
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client.WriteByOrder("W_i_skip_op_LT", mes_Head.skip_op_3, name);//屏蔽链条机
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//}
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client.WriteByOrder("R_oi_on", (byte)0, name);
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#region 日志记录
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WriteLog.Write_Log(name, wp_id, "写入信息！", $"读取桁架信息：\n车轮SN：{wp_id}\n轮型ID：{wp_type}\n\n写入桁架信息：\nW_i_status：1" +
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$"\nW_i_job_id：{Mes_Work.jobID}\nW_i_drawing_id：{Mes_Work.drawingNo}\nW_i_heat_id：{Mes_Work.heatID}\nW_i_batch_id：{Mes_Work.heatBatchID}" +
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$"\nW_i_skip_op_SJ1：{(name == "3单元辊道下料查询订单" ? true : mes_Head.skip_op_1)}\nW_i_skip_op_SJ2：{(name == "3单元辊道下料查询订单" ? true : mes_Head.skip_op_2)}" +
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$"\nW_i_skip_op_LT：{mes_Head.skip_op_3}\nR_oi_on：0");
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#endregion
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}
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}
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}
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}
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catch (Exception ex)
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{
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//WriteDBLog.Error("查询车轮订单", $"错误信息：{ex.Message}", "PCS");
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WriteLog.Write_Log("报错日志", namea, "错误信息！", $"错误信息：{ex.Message}");
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}
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}
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#endregion
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#region 下料位交互
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/// <summary>
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/// 下料
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/// </summary>
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/// <param name="client"></param>
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public void Layofflevel(PLCClient client)
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{
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try
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{
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VOLContext Context = new VOLContext();
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Idt_plcinfoheadRepository repository = new dt_plcinfoheadRepository(Context);
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Idt_plcinfodetailRepository plcRepository = new dt_plcinfodetailRepository(Context);
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Idt_stationinfoRepository stationinfoRepository = new dt_stationinfoRepository(Context);
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Idt_geometry_dataRepository dataRepository = new dt_geometry_dataRepository(Context);
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Idt_mes_detailRepository mes_DetailRepository = new dt_mes_detailRepository(Context);
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Idt_mes_headRepository mes_HeadRepository = new dt_mes_headRepository(Context);
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IVV_Mes_WorkinfoRepository workinfoRepository = new VV_Mes_WorkinfoRepository(Context);
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Idt_patternRepository patternRepository = new dt_patternRepository(Context);
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var plc = repository.FindFirst(x => x.plcinfo_name == client.PLCName);
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var Pipeline_client = PLCClient.Clients.FirstOrDefault(t => t.PLCName == "链条机");
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if (Pipeline_client == null) throw new Exception("链条机调度服务未开启！");
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if (!Pipeline_client.IsConnected) throw new Exception("与链条机连接超时！");
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var Pipelineplc = repository.FindFirst(x => x.plcinfo_name == Pipeline_client.PLCName);
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List<string> names = new List<string>() { "1单元下料区", "2单元下料区", "3单元下料区" };
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foreach (string name in names)
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{
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try
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{
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var details = plcRepository.Find(x => x.plcdetail_iotype == plc.plcinfo_iotyep && x.plcdetail_number == name).ToList();
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var NGStation = "X01001003";
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if (name == "2单元下料区") NGStation = "X02001003";
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if (name == "3单元下料区") NGStation = "X03001002";
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var finished = (bool)DBExtension.Read(details.Where(x => x.plcdetail_name == "R_load_finished").First(), client);//放料完成
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var updatefinished = (bool)DBExtension.Read(details.Where(x => x.plcdetail_name == "W_Storage_update").First(), client);//货位状态更新
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#region 货位状态更新复位
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if (!finished && updatefinished)
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{
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client.WriteByOrder("W_Storage_update", false, name);//货位状态更新
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#region 日志记录
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//WriteDBLog.Success(name + "货位状态更新复位", $"读取桁架信息：\nR_load_finished：{finished}\n\n写入桁架信息：\nW_Storage_update：{false}", "PCS");
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WriteLog.Write_Log(name + "放料完成", name + "货位状态更新信号复位", "成功！",
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$"读取桁架信息：\n放料完成信号：{finished}\n\n写入桁架信息：\n货位状态更新信号：{false}");
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#endregion
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}
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#endregion
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if (finished && !updatefinished)
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{
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client.WriteByOrder("W_Enabl_Load", false, name);//是否允许
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#region 读取桁架信息
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var WheelType = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_Wheel_Type").First(), client);//车轮类型
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var Wheel_SN = client.ReadByOrder<string>("R_Wheel_id", name);//车轮SN号
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if (string.IsNullOrEmpty(Wheel_SN))
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{
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//WriteDBLog.Error(name + "放料完成", $"读取桁架信息：\n车轮SN号为空", "PCS");
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WriteLog.Write_Log(name + "放料完成出错", "车轮SN号为空", "读取桁架信息：", $"车轮SN号：{Wheel_SN}为空");
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continue;
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}
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//var Wheel_id = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_Wheel_id").First(), client).ToString();
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var Mes_Work = workinfoRepository.Find(x => x.SN == Wheel_SN && x.processCode == "17").FirstOrDefault();
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if (Mes_Work == null)
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{
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#region 日志记录
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//WriteDBLog.Error(name, $"读取桁架信息：\n车轮SN号：{Wheel_SN}\n\n未查询到工单详情", "PCS");
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WriteLog.Write_Log(name + "放料完成出错", Wheel_SN, "读取桁架信息：", $"车轮SN号：{Wheel_SN}未查询到工单信息");
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#endregion
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continue;
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}
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var geometry = Pipeline.QueryMateriel(Mes_Work.drawingNo);
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#endregion
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var AreaNr = (Int16)DBExtension.Read(details.Where(x => x.plcdetail_name == "W_AreaNr").First(), client);
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if (AreaNr == 0)
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{
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client.WriteByOrder("W_Storage_update", true, name);//货位状态更新
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continue;
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}
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#region 判断区域号是否一致
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var area = client.ReadByOrder<Int16>("place_prog", name);//放料完成的区域号
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if (AreaNr != area)
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{
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Pipeline_client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警
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//WriteDBLog.Error(name + "报警", $"PCS区域号：{AreaNr}；桁架区域号：{area}错误信息：PCS区域号与桁架区域号不一致！", "PCS");
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WriteLog.Write_Log(name + "放料完成出错", Wheel_SN, "判断区域号是否一致", $"PCS区域号：{AreaNr}；\n桁架区域号：{area}\n错误信息：PCS区域号与桁架区域号不一致！");
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continue;
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}
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#endregion
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var areaCode = Pipeline.area_code(name); //根据下料口单元名获取区域代码
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var station = stationinfoRepository.Find(x => x.area == areaCode && x.stationCode.Substring(x.stationCode.Length - 1, 1) == AreaNr.ToString()).FirstOrDefault();
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if (station != null)
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{
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if (station.quantity >= geometry.stackNoRange)
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//if (station.quantity >= 5)
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{
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Pipeline_client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警
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WriteLog.Write_Log(name + "放料完成出错", Wheel_SN, "车轮数量已满！", $"区域号：{AreaNr}；\n车轮数：{station.quantity}\n错误信息：区域号车轮数量已满！");
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}
|
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#region 判断车轮数量是否一致
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var quantity = client.ReadByOrder<Int16>("pos_prog", name);//桁架记录的车轮数量
|
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if (quantity != station.quantity + 1)
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{
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Pipeline_client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警
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WriteLog.Write_Log(name + "放料完成出错", Wheel_SN, "判断车轮数量是否一致", $"区域号：{AreaNr}；\n桁架车轮数：{quantity}\nPCS车轮数：{station.quantity + 1}\n错误信息：PCS区域号与桁架区域号不一致！");
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continue;
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}
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#endregion
|
|
if (!string.IsNullOrEmpty(station.bindSN))
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{
|
if (station.bindSN.Contains(Wheel_SN))
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throw new Exception($"{station.stationCode}已存在车轮SN号：{Wheel_SN}");
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}
|
|
#region 清空给桁架的下料信息
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client.WriteByOrder("W_IndexNr", (Int16)0, name);//托盘上的第几个车轮
|
client.WriteByOrder("W_Storage_Type", (Int16)0, name);//托盘类型1-横放;2-竖放(暂时只有横放托盘)
|
client.WriteByOrder("W_AreaNr", (Int16)0, name);//区域货位号
|
client.WriteByOrder("W_Storage_update", true, name);//货位状态更新
|
WriteLog.Write_Log(name + "放料完成", Wheel_SN, "成功！",
|
$"读取桁架信息：\n放料完成信号：{finished}\n车轮SN：{Wheel_SN}\n轮型ID：{WheelType}\n下料位号：{AreaNr}\n\n" +
|
$"处理写入桁架信息：\n区域货位号：{0}\n托盘上的第几个车轮：{0}\n托盘类型：{0}\n\n" +
|
$"写入桁架信息：\n货位状态更新信号：{true}\n是否允许下料：{false}");
|
//WriteDBLog.Success(name + "桁架下料完成",
|
// $"读取桁架信息：\nR_load_finished：{finished}\n车轮SN：{Wheel_SN}\n轮型ID：{WheelType}\n下料位号：{AreaNr}\n\n" +
|
// $"处理写入桁架信息：\nW_AreaNr：{0}\nW_IndexNr：{0}\nW_Storage_Type：{0}\n\n" +
|
// $"写入桁架信息：\nW_Storage_update：{true}\nW_Enabl_Load：{false}", "PCS");
|
#endregion
|
|
#region 货位状态更新
|
station.bindSN = string.IsNullOrEmpty(station.bindSN) ? Wheel_SN : station.bindSN + "," + Wheel_SN;
|
station.billetID = string.IsNullOrEmpty(station.billetID) ? Mes_Work.billetID.ToString() : station.billetID + "," + Mes_Work.billetID;
|
station.quantity++;
|
if (station.quantity == 1)
|
{
|
station.stationType = Mes_Work.drawingNo;
|
station.Number = Mes_Work.workOrder;
|
station.heatNumber = Mes_Work.heatID;
|
station.tray_status = "StrogeTray";
|
}
|
station.remark = "";
|
var count = stationinfoRepository.Update(station, true);
|
if (count < 1)
|
throw new Exception($"下料位信息更新失败！下料位编号：{station.stationCode}");
|
#endregion
|
|
|
#region 修改工单状态
|
var Detail = mes_DetailRepository.FindFirst(x => x.jobID == Mes_Work.jobID && x.SN == Mes_Work.SN);
|
Detail.Status = "下线";
|
Detail.FinishTime = DateTime.Now;
|
count = mes_DetailRepository.Update(Detail, true);
|
if (count < 1)
|
throw new Exception($"工单子表信息更新失败！车轮SN号：{Detail.SN}");
|
var Head = mes_HeadRepository.FindFirst(x => x.jobID == Detail.jobID);
|
Head.finishNum = Head.finishNum + 1;
|
if (Head.finishNum == Head.quantity) Head.FinishTime = DateTime.Now;
|
count = mes_HeadRepository.Update(Head, true);
|
if (count < 1)
|
throw new Exception($"工单头表信息更新失败！工单号：{Head.jobID}");
|
#endregion
|
}
|
}
|
|
var Stations = stationinfoRepository.Find(x => x.area == Pipeline.area_code(name)).OrderBy(x => x.lastUpdateTime).ToList();
|
|
#region 下料位是否为空状态同步给桁架
|
foreach (var station in Stations)
|
{
|
client.WriteByOrder(station.stationCode, station.location_state != LocationStateEnum.Stroge.ToString(), name);
|
}
|
#endregion
|
|
var Request = (bool)DBExtension.Read(details.Where(x => x.plcdetail_name == "R_Request_Load").First(), client);
|
if (!Request) continue;
|
|
|
#region 读取桁架信息
|
var Wheel_Type = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_Wheel_Type").First(), client);//车轮类型
|
var Wheel_id = client.ReadByOrder<string>("R_Wheel_id", name);//车轮SN号
|
if (string.IsNullOrEmpty(Wheel_id))
|
{
|
WriteLog.Write_Log(name + "申请放料异常", "车轮SN号为空", "", $"读取桁架信息：\n车轮SN号：{Wheel_id}为空");
|
continue;
|
}
|
var Work = workinfoRepository.Find(x => x.SN == Wheel_id && x.processCode == "17").FirstOrDefault();
|
if (Work == null)
|
{
|
client.WriteByOrder("W_Enabl_Load", false, name);//信号为false桁架停止进入
|
//WriteDBLog.Error(name, $"读取桁架信息：\n车轮SN：{Wheel_id}\n\n未查询到工单信息", "PCS");
|
WriteLog.Write_Log(name + "申请放料异常", Wheel_id, "查询机加工工单", $"读取桁架信息：\n车轮SN号：{Wheel_id}未查询到工单信息\n写入桁架信息：\n是否允许下料：{false}");
|
continue;
|
}
|
#endregion
|
|
var wheel = Pipeline.QueryMateriel(Work.drawingNo);
|
//var wheel1 = Pipeline.QueryMateriel1(Work.drawingNo);
|
if (wheel == null /*&& wheel1 == null*/)
|
{
|
#region 日志记录
|
client.WriteByOrder("W_Enabl_Load", false, name);//信号为false桁架停止进入
|
//WriteDBLog.Error(name, $"未查询到车轮信息！", "PCS");
|
WriteLog.Write_Log(name + "申请放料异常", Wheel_id, $"查询{Work.drawingNo}车轮参数", $"读取桁架信息：\n车轮SN号：{Wheel_id}未查询到工单信息\n写入桁架信息：\n是否允许下料：{false}");
|
#endregion
|
continue;
|
}
|
|
#region 换图号,下料口其他图号托盘全部入库
|
var stations = Stations.Where(x => x.enable && x.location_state == LocationStateEnum.Stroge.ToString() && x.quantity > 0 && x.stationType != Work.drawingNo).ToList();
|
foreach (var station in stations)
|
{
|
if (station.stationCode == NGStation || name == "3单元下料区")
|
agvtask(stationinfoRepository, station, Work, "TaskType_OutsourceInbound");
|
else
|
agvtask(stationinfoRepository, station, Work, "TaskType_Inbound");
|
}
|
#endregion
|
|
#region 托盘类型不一致需更换托盘
|
foreach (var Stationinfo in Stations)
|
{
|
if (Stationinfo.tray_type != "LargeTray" && /*(wheel == null ? wheel1.e :)*/ wheel.e > 1100)
|
{
|
client.WriteByOrder("W_Enabl_Load", false, name);//信号为false桁架停止进入
|
Stationinfo.location_state = LocationStateEnum.Trayswitching.ToString();
|
Stationinfo.remark = "托盘类型不一致需更换托盘";
|
stationinfoRepository.Update(Stationinfo, x => new { x.location_state }, true);
|
}
|
}
|
#endregion
|
|
Stations = stationinfoRepository.Find(x => x.area == Pipeline.area_code(name)).OrderBy(x => x.lastUpdateTime).ToList();
|
|
var PartStatus = DBExtension.Read(details.Where(x => x.plcdetail_name == "R_PartStatus").First(), client);//1:ok;2:nok
|
|
var load_zone = (bool)DBExtension.Read(details.Where(x => x.plcdetail_name == "R_load_zone").First(), client);
|
#region 日志记录
|
//WriteDBLog.Success(name + "申请放料", $"读取桁架信息：\n车轮SN：{Wheel_id}\n轮型ID：{Wheel_Type}\n车轮状态：{PartStatus}\n是否进入下料区：{load_zone}", "PCS");
|
WriteLog.Write_Log(name + "申请放料", Wheel_id, "申请放料", $"读取桁架信息：\n车轮SN：{Wheel_id}\n轮型ID：{Wheel_Type}\n车轮状态：{PartStatus}\n是否进入下料区：{load_zone}");
|
if (load_zone) continue;
|
#endregion
|
|
#region 合格
|
if ((Int16)PartStatus == 1)
|
{
|
dt_stationinfo Stationinfo = null;
|
if (Work.heatID != null)
|
{
|
Stationinfo = Stations
|
.Where(x => x.enable
|
&& x.stationCode != NGStation
|
&& x.location_state == LocationStateEnum.Stroge.ToString()
|
&& x.quantity < wheel.stackNoRange
|
//&& x.quantity < 5
|
&& x.stationType == Work.drawingNo
|
&& x.Number == Work.workOrder
|
&& x.heatNumber == Work.heatID)
|
.OrderByDescending(x => x.quantity)
|
.FirstOrDefault();
|
}
|
else
|
{
|
Stationinfo = Stations
|
.Where(x => x.enable
|
&& x.stationCode != NGStation
|
&& x.location_state == LocationStateEnum.Stroge.ToString()
|
&& x.quantity < wheel.stackNoRange
|
//&& x.quantity < 5
|
&& x.stationType == Work.drawingNo
|
&& x.Number == Work.workOrder)
|
.OrderByDescending(x => x.quantity)
|
.FirstOrDefault();
|
}
|
|
if (Stationinfo == null)
|
{
|
#region 触发NG任务
|
var NG = Stations.Where(x => x.enable && x.stationCode == NGStation && x.location_state == LocationStateEnum.Stroge.ToString() && x.Number != Work.workOrder && x.quantity > 0).FirstOrDefault();
|
if (NG != null)
|
agvtask(stationinfoRepository, NG, Work, "TaskType_OutsourceInbound");
|
#endregion
|
|
Stationinfo = Stations.Where(x => x.enable && x.stationCode != NGStation && x.location_state == LocationStateEnum.Stroge.ToString() && x.quantity == 0).FirstOrDefault();
|
|
}
|
|
if (Stationinfo != null)
|
{
|
|
#region 换类型直接入库
|
//var stationinfo1 = Stations.Where(x => x.enable && x.stationCode != NGStation && x.stationCode != Stationinfo.stationCode && x.location_state == LocationStateEnum.Stroge.ToString() && x.quantity > 0 && x.stationType != Work.drawingNo).FirstOrDefault();
|
//if (stationinfo1 != null)
|
// agvtask(stationinfoRepository, stationinfo1, Work, name == "3单元下料区" ? "TaskType_OutsourceInbound" : "TaskType_Inbound");
|
#endregion
|
|
#region 托盘车轮堆垛第四个时下发另外一个炉号的入库任务
|
//if (Stationinfo.quantity + 1 >= 4)
|
if (Stationinfo.quantity + 1 >= wheel.stackNoRange - 1)
|
{
|
var stationinfo = Stations.Where(x => x.enable && x.stationCode != NGStation && x.stationCode != Stationinfo.stationCode && x.location_state == LocationStateEnum.Stroge.ToString() && x.quantity > 0).FirstOrDefault();
|
if (stationinfo != null)
|
agvtask(stationinfoRepository, stationinfo, Work, name == "3单元下料区" ? "TaskType_OutsourceInbound" : "TaskType_Inbound");
|
}
|
|
#endregion
|
|
var Pipelinedetails = plcRepository.Find(x => x.plcdetail_iotype == Pipelineplc.plcinfo_iotyep && x.plcdetail_number == Stationinfo.stationCode).ToList();
|
var PalletSignal = (Int16)DBExtension.Read(Pipelinedetails.Where(x => x.plcdetail_name == "R_PalletSignal").First(), Pipeline_client);//读取托盘信号:1:有,2无
|
|
var MaterialSignal = (Int16)DBExtension.Read(Pipelinedetails.Where(x => x.plcdetail_name == "R_MaterialSignal").First(), Pipeline_client);//读取货物信号:1:有,2无
|
|
if (PalletSignal == 1)
|
{
|
List<string> list = new List<string>();
|
if (Stationinfo.bindSN != null)
|
{
|
var SNS = Stationinfo.bindSN.Split(",");
|
foreach (var SN in SNS)
|
{
|
if (!string.IsNullOrEmpty(SN))
|
list.Add(SN);
|
}
|
}
|
|
#region 货位数量与光电不匹配，报警
|
//if (list.Count > 0 && MaterialSignal != 1)
|
//{
|
// client.WriteByOrder("W_Enabl_Load", false, name);//信号为false桁架停止进入
|
// Pipeline_client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警
|
// Stationinfo.location_state = LocationStateEnum.Abnormal.ToString();
|
// Stationinfo.remark = "车轮数量与光电不匹配";
|
// stationinfoRepository.Update(Stationinfo, true);
|
// WriteDBLog.Error(name + "报警", $"货位编号：{Stationinfo.stationCode}；错误信息：{Stationinfo.remark}", "PCS");
|
// continue;
|
//}
|
//else if (list.Count < 1 && MaterialSignal == 1)
|
//{
|
// client.WriteByOrder("W_Enabl_Load", false, name);//信号为false桁架停止进入
|
// Pipeline_client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警
|
// Stationinfo.location_state = LocationStateEnum.Abnormal.ToString();
|
// Stationinfo.remark = "车轮数量与光电不匹配";
|
// stationinfoRepository.Update(Stationinfo, true);
|
// WriteDBLog.Error(name + "报警", $"货位编号：{Stationinfo.stationCode}；错误信息：{Stationinfo.remark}", "PCS");
|
// continue;
|
//}
|
|
#endregion
|
|
//缓存架上车轮数量与SN号数量不一致
|
if (list.Count != Stationinfo.quantity)
|
{
|
Stationinfo.location_state = LocationStateEnum.Abnormal.ToString();
|
Stationinfo.remark = "车轮数量与SN号数量不一致";
|
stationinfoRepository.Update(Stationinfo, true);
|
continue;
|
//写入桁架报警信号
|
//throw new Exception("下料位车轮数量与SN号数量不一致，下料位编号：" + Stationinfo.stationCode);
|
}
|
var area = Convert.ToInt16(Stationinfo.stationCode.Substring(Stationinfo.stationCode.Length - 1, 1));
|
client.WriteByOrder("W_AreaNr", (Int16)area, name);//区域货位号
|
client.WriteByOrder("W_IndexNr", (Int16)(Stationinfo.quantity + 1), name);//托盘上的第几个车轮
|
client.WriteByOrder("W_Storage_Type", (Int16)1, name);//托盘类型1-横放;2-竖放(暂时只有横放托盘)
|
client.WriteByOrder("W_Enabl_Load", true, name);//是否允许
|
Stationinfo.remark = "桁架下料";
|
stationinfoRepository.Update(Stationinfo, true);
|
#region 日志记录
|
//WriteDBLog.Success(name + "允许放料", $"读取桁架信息：\n车轮SN：{Wheel_id}\n轮型ID：{Wheel_Type}\n车轮状态：OK" +$"\n读取托盘光电信号：{PalletSignal}" +
|
// $"\n\n写入桁架信息：\n下料位号：{area}\n第几个车轮：{(Stationinfo.quantity + 1)}\n托盘类型：1\nW_Enabl_Load：true", "PCS");
|
WriteLog.Write_Log(name + "申请放料", Wheel_id, "允许放料",
|
$"读取桁架信息：\n车轮SN：{Wheel_id}\n轮型ID：{Wheel_Type}\n车轮状态：合格" +
|
$"\n读取托盘光电信号：{PalletSignal}" +
|
$"\n\n写入桁架信息：\n下料位号：{area}\n第几个车轮：{(Stationinfo.quantity + 1)}\n托盘类型：1\n是否允许下料：true");
|
#endregion
|
continue;
|
}
|
}
|
else
|
{
|
#region 没托盘可用,触发入库任务
|
if (!Stations.Where(x => x.enable && x.stationCode != NGStation && x.location_state != LocationStateEnum.Stroge.ToString()).Any())
|
{
|
var station = Stations.Where(x => x.enable && x.stationCode != NGStation && x.location_state == LocationStateEnum.Stroge.ToString()).OrderBy(x => x.lastUpdateTime).FirstOrDefault();
|
agvtask(stationinfoRepository, station, Work, name == "3单元下料区" ? "TaskType_OutsourceInbound" : "TaskType_Inbound");
|
}
|
#endregion
|
}
|
|
}
|
#endregion
|
|
#region 不合格
|
else if ((Int16)PartStatus == 2)
|
{
|
dt_stationinfo Stationinfo = Stations.Where(x => x.enable
|
&& x.stationCode == NGStation
|
&& x.location_state == LocationStateEnum.Stroge.ToString()
|
&& x.quantity < wheel.stackNoRange
|
//&& x.quantity < 5
|
&& x.stationType == Work.drawingNo).FirstOrDefault();
|
|
if (Stationinfo == null)
|
{
|
#region 触发NG任务
|
var NG = Stations.Where(x => x.enable && x.stationCode == NGStation && x.location_state == LocationStateEnum.Stroge.ToString() && x.quantity > 0).FirstOrDefault();
|
if (NG != null)
|
{
|
agvtask(stationinfoRepository, NG, Work, "TaskType_OutsourceInbound");
|
continue;
|
}
|
|
#endregion
|
|
Stationinfo = Stations.Where(x => x.enable && x.stationCode == NGStation && x.location_state == LocationStateEnum.Stroge.ToString() && x.quantity == 0).FirstOrDefault();
|
}
|
if (Stationinfo != null)
|
{
|
var Pipelinedetails = plcRepository.Find(x => x.plcdetail_iotype == Pipelineplc.plcinfo_iotyep && x.plcdetail_number == Stationinfo.stationCode).ToList();
|
var PalletSignal = (Int16)DBExtension.Read(Pipelinedetails.Where(x => x.plcdetail_name == "R_PalletSignal").First(), Pipeline_client);//读取托盘信号:1:有,2无
|
var MaterialSignal = (Int16)DBExtension.Read(Pipelinedetails.Where(x => x.plcdetail_name == "R_MaterialSignal").First(), Pipeline_client);//读取货物信号:1:有,2无
|
if (PalletSignal == 1)
|
{
|
List<string> list = new List<string>();
|
if (Stationinfo.bindSN != null)
|
{
|
var SNS = Stationinfo.bindSN.Split(",");
|
foreach (var SN in SNS)
|
{
|
if (!string.IsNullOrEmpty(SN))
|
list.Add(SN);
|
}
|
}
|
|
#region 货位数量与光电不匹配，报警
|
|
//if (list.Count > 0 && MaterialSignal != 1)
|
//{
|
// client.WriteByOrder("W_Enabl_Load", false, name);//信号为false桁架停止进入
|
// Pipeline_client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警
|
// Stationinfo.location_state = LocationStateEnum.Abnormal.ToString();
|
// Stationinfo.remark = "车轮数量与光电不匹配";
|
// stationinfoRepository.Update(Stationinfo, true);
|
// WriteDBLog.Error(name + "报警", $"货位编号：{Stationinfo.stationCode}；错误信息：{Stationinfo.remark}", "PCS");
|
//}
|
//else if (list.Count < 1 && MaterialSignal == 1)
|
//{
|
// client.WriteByOrder("W_Enabl_Load", false, name);//信号为false桁架停止进入
|
// Pipeline_client.WriteByOrder("W_AlarmSignal", (Int16)2, name);//报警
|
// Stationinfo.location_state = LocationStateEnum.Abnormal.ToString();
|
// Stationinfo.remark = "车轮数量与光电不匹配";
|
// stationinfoRepository.Update(Stationinfo, true);
|
// WriteDBLog.Error(name + "报警", $"货位编号：{Stationinfo.stationCode}；错误信息：{Stationinfo.remark}", "PCS");
|
//}
|
#endregion
|
|
//缓存架上车轮数量与SN号数量不一致
|
if (list.Count != Stationinfo.quantity)
|
{
|
Stationinfo.location_state = LocationStateEnum.Abnormal.ToString();
|
Stationinfo.remark = "车轮数量与SN号数量不一致";
|
stationinfoRepository.Update(Stationinfo, true);
|
continue;
|
}
|
var area = Convert.ToInt16(Stationinfo.stationCode.Substring(Stationinfo.stationCode.Length - 1, 1));
|
client.WriteByOrder("W_AreaNr", (Int16)area, name);//区域货位号
|
client.WriteByOrder("W_IndexNr", (Int16)(Stationinfo.quantity + 1), name);//托盘上的第几个车轮
|
client.WriteByOrder("W_Storage_Type", (Int16)1, name);//托盘类型1-横放;2-竖放(暂时只有横放托盘)
|
client.WriteByOrder("W_Enabl_Load", true, name);//是否允许
|
Stationinfo.remark = "桁架下料";
|
stationinfoRepository.Update(Stationinfo, true);
|
#region 日志记录
|
//WriteDBLog.Success(name + "允许放料", $"读取桁架信息：\n车轮SN：{Wheel_id}\n轮型ID：{Wheel_Type}\n车轮状态：NG" +$"\n读取托盘光电信号：{PalletSignal}" +
|
// $"\n\n写入桁架信息：\n下料位号：{area}\n第几个车轮：{(Stationinfo.quantity + 1)}\n托盘类型：1\nW_Enabl_Load：true", "PCS");
|
WriteLog.Write_Log(name + "申请放料", Wheel_id, "允许放料",
|
$"读取桁架信息：\n车轮SN：{Wheel_id}\n轮型ID：{Wheel_Type}\n车轮状态：合格" +
|
$"\n读取托盘光电信号：{PalletSignal}" +
|
$"\n\n写入桁架信息：\n下料位号：{area}\n第几个车轮：{(Stationinfo.quantity + 1)}\n托盘类型：1\n是否允许下料：true");
|
#endregion
|
continue;
|
}
|
}
|
}
|
#endregion
|
|
}
|
catch (Exception ex)
|
{
|
//WriteDBLog.Error(name, $"错误信息：{ex.Message}", "PCS");
|
WriteLog.Write_Log("报错日志", name, "错误信息！", $"错误信息：{ex.Message}");
|
}
|
}
|
}
|
catch (Exception ex)
|
{
|
//WriteDBLog.Error("下料区", $"错误信息：{ex.Message}", "PCS");
|
WriteLog.Write_Log("报错日志", "下料区", "错误信息！", $"错误信息：{ex.Message}");
|
}
|
}
|
#endregion
|
|
public void agvtask(Idt_stationinfoRepository stationinfoRepository, dt_stationinfo stationinfo, VV_Mes_Workinfo Work, string tasktype)
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{
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VOLContext Context = new VOLContext();
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Idt_agvtaskRepository agvtaskRepository = new dt_agvtaskRepository(Context);
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IVV_Mes_WorkinfoRepository workinfoRepository = new VV_Mes_WorkinfoRepository(Context);
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Work = workinfoRepository.Find(x => x.workOrder == stationinfo.Number && x.processCode == "17").FirstOrDefault();
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var task = agvtaskRepository.Find(x => x.agv_fromaddress == stationinfo.stationCode).FirstOrDefault();
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if (task != null) return;
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if (!string.IsNullOrEmpty(Work.area))
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tasktype = "TaskType_OutsourceInbound";
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AGVTask.AddQueueTask(stationinfoRepository, agvtaskRepository, stationinfo, tasktype, Work);
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}
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}
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}
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