using OfficeOpenXml.FormulaParsing.Excel.Functions.Text;
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using Quartz;
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using System.Linq;
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using System.Text;
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using WIDESEAWCS_BasicInfoService;
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using WIDESEAWCS_Common;
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using WIDESEAWCS_Common.PLCEnum;
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using WIDESEAWCS_Communicator;
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using WIDESEAWCS_Core;
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using WIDESEAWCS_Core.BaseRepository;
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using WIDESEAWCS_Core.Helper;
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using WIDESEAWCS_DTO.BasicInfo;
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using WIDESEAWCS_IBasicInfoService;
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using WIDESEAWCS_Model.Models;
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using WIDESEAWCS_QuartzJob;
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namespace WIDESEAWCS_Tasks
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{
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[DisallowConcurrentExecution]
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public class PLCJob : JobBase, IJob
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{
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private readonly IBoxingService _boxingService;
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private readonly IBoxingDetailService _boxingDetailService;
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private readonly IFormulaService _formulaService;
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private readonly IFormulaDetailService _formulaDetailService;
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private readonly IProcessInfoService _processInfoService;
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private readonly IProcessInfoDetailService _processDetailInfoService;
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private readonly IUnitOfWorkManage _unitOfWorkManage;
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private readonly IScanStationService _scanStationService;
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//private readonly string PalletCode = "PL107";
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public PLCJob(IBoxingService boxingService,
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IBoxingDetailService boxingDetailService,
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IFormulaService formulaService,
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IFormulaDetailService formulaDetailService,
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IProcessInfoService processInfoService,
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IProcessInfoDetailService processDetailInfoService,
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IUnitOfWorkManage unitOfWorkManage,
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IScanStationService scanStationService
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)
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{
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_boxingService = boxingService;
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_boxingDetailService = boxingDetailService;
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_formulaService = formulaService;
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_formulaDetailService = formulaDetailService;
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_processInfoService = processInfoService;
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_processDetailInfoService = processDetailInfoService;
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_unitOfWorkManage = unitOfWorkManage;
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_scanStationService = scanStationService;
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}
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public Task Execute(IJobExecutionContext context)
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{
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bool flag = context.JobDetail.JobDataMap.TryGetValue("JobParams", out object? value);
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if (flag && value != null)
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{
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if (value is OtherDevice)
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{
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OtherDevice device = (OtherDevice)value;
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try
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{
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if (!device.IsConnected) throw new Exception(device.DeviceName + "连接失败");
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var Heart = device.GetValue<R_PLCDBName, bool>(R_PLCDBName.rboolHeart);
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var EMG = device.GetValue<R_PLCDBName, bool>(R_PLCDBName.rboolEMG);
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var AutoExecuting = device.GetValue<R_PLCDBName, bool>(R_PLCDBName.rboolAutoExecuting);
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var OnlineExecuting = device.GetValue<R_PLCDBName, bool>(R_PLCDBName.rboolOnlineExecuting);
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var Error = device.GetValue<R_PLCDBName, bool>(R_PLCDBName.rboolError);
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if (/*Heart &&*/ !EMG && AutoExecuting && OnlineExecuting && !Error)
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{
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//#region 零件检测
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//HandlePartDetection(device);
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//#endregion
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//#region 上线扫码
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//HandleOnlineScan(device);
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//#endregion
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#region 压装扫码
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HandlePressScan(device);
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#endregion
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#region 压装信息上传
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HandlePressInfoUpload(device);
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#endregion
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#region 检测扫码
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HandleDetectScan(device);
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#endregion
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#region 检测信息上传
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HandleDetectInfoUpload(device);
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#endregion
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#region 下线扫码
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HandleOfflineScan(device);
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#endregion
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}
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}
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catch (Exception ex)
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{
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WriteError(device.DeviceName, "错误", ex);
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}
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}
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}
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return Task.CompletedTask;
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}
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/// <summary>
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/// 零件检测
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/// </summary>
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/// <param name="device"></param>
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/// <exception cref="InvalidOperationException"></exception>
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private void HandlePartDetection(OtherDevice device)
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{
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//DB800.1.4
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var Location5ScanStart = device.GetValue<R_PLCDBName, bool>(R_PLCDBName.rboolLocation5ScanStart);
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var Location5ScanDone = device.GetValue<W_PLCDBName, bool>(W_PLCDBName.wboolLocation5ScanDone);
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if (Location5ScanStart && !Location5ScanDone)
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{
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try
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{
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if (_scanStationService.Repository.QueryFirst(x => x.StationCode == "001").IsScanned == 0)
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{
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device.SetValue(W_PLCDBName.wboolLocation5ScanDone, true);
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return;
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}
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Dt_Boxing dt_Boxing = _boxingService.Repository.QueryData(x => true, 1, "Id desc").FirstOrDefault();
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if (dt_Boxing == null)
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{
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throw new InvalidOperationException("无组盘数据");
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}
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Dt_Formula dt_Formula = _formulaService.Repository.QueryFirst(x => x.ProductCode == dt_Boxing.ProductCode);
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if (dt_Formula == null)
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{
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throw new InvalidOperationException("无成品配方");
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}
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List<Dt_BoxingDetail> dt_BoxingDetails = _boxingDetailService.Repository.QueryData(x => x.BoxingId == dt_Boxing.Id);
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List<Dt_FormulaDetail> dt_FormulaDetails = _formulaDetailService.Repository.QueryData(x => x.FormulaId == dt_Formula.Id && x.IsScanned == 1);
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if (!_boxingDetailService.CheckComponentsMatchExactly(dt_BoxingDetails.Select(x => x.ComponentCode).ToList(), dt_FormulaDetails.Select(x => x.ComponentCode).ToList()))
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{
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throw new InvalidOperationException("零件与配方表中不同");
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}
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device.SetValue(W_PLCDBName.wboolLocation5ScanDone, true);
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}
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catch (Exception ex)
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{
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WriteError(device.DeviceName, "检测零件流程执行异常", ex);
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}
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}
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else if (!Location5ScanStart && Location5ScanDone)
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{
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device.SetValue(W_PLCDBName.wboolLocation5ScanDone, false);
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}
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}
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/// <summary>
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/// 上线扫码
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/// </summary>
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/// <param name="device"></param>
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private void HandleOnlineScan(OtherDevice device)
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{
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//DB800.1.4
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var Location5ScanStart = device.GetValue<R_PLCDBName, bool>(R_PLCDBName.rboolLocation5ScanStart);
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var Location5ScanDone = device.GetValue<W_PLCDBName, bool>(W_PLCDBName.wboolLocation5ScanDone);
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if (Location5ScanStart && !Location5ScanDone)//控制扫码枪扫描托盘码，根据托盘码查询组盘数据，判断托盘绑定成品是否已绑定所有所需零件
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{
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Dt_Boxing dt_Boxing1 = _boxingService.Repository.QueryData(x => true, 1, "Id desc").FirstOrDefault();
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if (dt_Boxing1 != null && dt_Boxing1.ProductCode == null)
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{
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return;
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}
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//var PalletCode = "PL111";
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var PalletCode = TcpClientExample.Start("192.168.2.120", 2001);
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try
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{
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if (!PalletCode.IsNotEmptyOrNull() || PalletCode == "NoRead")
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{
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throw new InvalidOperationException("托盘为空");
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}
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if (_boxingService.Repository.QueryFirst(x => x.PalletCode == PalletCode && x.ProductCode != null) != null)
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{
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device.SetValue(W_PLCDBName.wboolLocation5ScanDone, true);
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throw new InvalidOperationException("托盘以存在");
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}
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Dt_Boxing dt_Boxing = new Dt_Boxing();
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dt_Boxing.PalletCode = PalletCode;
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_boxingService.Repository.AddData(dt_Boxing);
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//Dt_ScanStation dt_ScanStation = _scanStationService.Repository.QueryFirst(x => x.StationCode == "001");
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//if (dt_ScanStation == null)
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//{
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// throw new InvalidOperationException("无工位数据");
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//}
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//Dt_Formula dt_Formula = _formulaService.Repository.QueryFirst(x => x.ProductCode == dt_ScanStation.StationEndProduct);
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//if (dt_Formula == null)
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//{
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// throw new InvalidOperationException("无成品配方");
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//}
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//List<Dt_FormulaDetail> dt_FormulaDetails = _formulaDetailService.Repository.QueryData(x => x.FormulaId == dt_Formula.Id && x.IsScanned == 1);
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//if (dt_ScanStation.IsScanned == 0)
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//{
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// Dt_Boxing dt_Boxing = new Dt_Boxing
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// {
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// PalletCode = PalletCode,
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// ProductCode = dt_Formula.ProductCode,
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// ProductName = dt_Formula.ProductName,
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// Creater = "admin",
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// CreateDate = new DateTime()
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// };
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// int id = _boxingService.Repository.AddData(dt_Boxing);
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// foreach (var item in dt_FormulaDetails)
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// {
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// Dt_BoxingDetail dt_BoxingDetail = new Dt_BoxingDetail()
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// {
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// BoxingId = id,
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// ComponentCode = item.ComponentCode,
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// ComponentName = item.ComponentName,
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// Creater = "admin",
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// CreateDate = new DateTime()
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// };
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// _boxingDetailService.Repository.AddData(dt_BoxingDetail);
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// }
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// device.SetValue(W_PLCDBName.wboolLocation5ScanDone, true);
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// return;
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//}
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//var boxing = _boxingService.Repository.QueryFirst(x => x.PalletCode == PalletCode);
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//if (boxing == null)
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//{
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// throw new InvalidOperationException("未添加组盘信息");
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//}
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//List<Dt_BoxingDetail> dt_BoxingDetails = _boxingDetailService.Repository.QueryData(x => x.BoxingId == boxing.Id);
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//if (!_boxingDetailService.CheckComponentsMatchExactly(dt_BoxingDetails.Select(x => x.ComponentCode).ToList(), dt_FormulaDetails.Select(x => x.ComponentCode).ToList()))
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//{
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// throw new InvalidOperationException("零件与配方表中不同");
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//}
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}
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catch (Exception ex)
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{
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WriteError(device.DeviceName, "上线扫码流程执行异常", ex);
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}
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}
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else if (!Location5ScanStart && Location5ScanDone)
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{
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device.SetValue(W_PLCDBName.wboolLocation5ScanDone, false);
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}
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}
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/// <summary>
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/// 压装扫码
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/// </summary>
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/// <param name="device"></param>
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private void HandlePressScan(OtherDevice device)
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{
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//DB800.1.1
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var Location2ScanStart = device.GetValue<R_PLCDBName, bool>(R_PLCDBName.rboolLocation2ScanStart);
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var Location2ScanDone = device.GetValue<W_PLCDBName, bool>(W_PLCDBName.wboolLocation2ScanDone);
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if (Location2ScanStart && !Location2ScanDone)//控制扫码枪扫描托盘码，根据托盘码查询托盘绑定成品加工所需数据，写入PLC
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{
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var PalletCode = TcpClientExample.Start("192.168.2.121", 2001);
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try
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{
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if (!PalletCode.IsNotEmptyOrNull() || PalletCode == "NoRead")
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{
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throw new InvalidOperationException("托盘号为空");
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}
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Dt_Boxing dt_Boxing = _boxingService.Repository.QueryFirst(x => x.PalletCode == PalletCode);
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if (dt_Boxing == null)
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{
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device.SetValue(W_PLCDBName.wboolLocation2ScanDone, true);
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throw new InvalidOperationException("托盘为空");
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}
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if (dt_Boxing.ProductCode == null && dt_Boxing.BoxingNo == null)
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{
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device.SetValue(W_PLCDBName.wboolLocation2ScanDone, true);
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return;
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}
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Dt_Formula dt_Formula = _formulaService.Repository.QueryFirst(x => x.ProductCode == dt_Boxing.ProductCode);
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//写入PLC
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device.SetValue(W_PLCDBName.wrealPressPalletCode, dt_Boxing.Id % 100);
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if(dt_Formula.PressNoTighten == 1)
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{
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device.SetValue(W_PLCDBName.wboolLocation8ScanDone,true);
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}
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device.SetValue(W_PLCDBName.wrealProductLength, dt_Formula.ProductLength);
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device.SetValue(W_PLCDBName.wrealProductWidth, dt_Formula.ProductWidth);
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device.SetValue(W_PLCDBName.wrealProductHeight, dt_Formula.ProductHeight);
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device.SetValue(W_PLCDBName.wrealScrewDownsetDistance, dt_Formula.ScrewDownsetDistance);
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//中心高度
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device.SetValue(W_PLCDBName.wrealScrewTorque, dt_Formula.ScrewTorqueOutput);
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device.SetValue(W_PLCDBName.wrealAutoScrewProgramNo, dt_Formula.DintAutoScrewOn);
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//压装扫码完成
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device.SetValue(W_PLCDBName.wboolLocation2ScanDone, true);
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}
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catch (Exception ex)
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{
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WriteError(device.DeviceName, "压装扫码流程执行异常", ex);
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}
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}
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else if (!Location2ScanStart && Location2ScanDone)
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{
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device.SetValue(W_PLCDBName.wboolLocation2ScanDone, false);
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}
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}
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/// <summary>
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/// 压装信息上传
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/// </summary>
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/// <param name="device"></param>
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/// <exception cref="NotImplementedException"></exception>
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private void HandlePressInfoUpload(OtherDevice device)
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{
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//DB800.1.5
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var Location6ScanStart = device.GetValue<R_PLCDBName, bool>(R_PLCDBName.rboolLocation6ScanStart);
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var Location6ScanDone = device.GetValue<W_PLCDBName, bool>(W_PLCDBName.wboolLocation6ScanDone);
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if (Location6ScanStart && !Location6ScanDone)//控制扫码枪扫描托盘码，根据托盘码查询托盘绑定成品加工所需数据，写入PLC
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{
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var PalletNum = device.GetValue<R_PLCDBName, int>(R_PLCDBName.rrealPressPalletCode);
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try
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{
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if (!PalletNum.IsNotEmptyOrNull())
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{
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throw new InvalidOperationException("托盘为空");
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}
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Dt_Boxing dt_Boxing = _boxingService.Repository.QueryFirst(x => x.Id % 100 == PalletNum);
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if (dt_Boxing == null)
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{
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device.SetValue(W_PLCDBName.wboolLocation6ScanDone, true);
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throw new InvalidOperationException("未找到组盘数据");
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}
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Dt_Formula dt_Formula = _formulaService.Repository.QueryFirst(x => x.ProductCode == dt_Boxing.ProductCode);
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//接收数据
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decimal PressHeight = (decimal)device.GetValue<R_PLCDBName, float>(R_PLCDBName.rrealDetectPressHeight);
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decimal ScrewTorque = (decimal)device.GetValue<R_PLCDBName, float>(R_PLCDBName.rrealDetectScrewTorque);
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decimal ScrewAngle = (decimal)device.GetValue<R_PLCDBName, float>(R_PLCDBName.rrealDetectScrewAngle);
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decimal PressPressure = (decimal)device.GetValue<R_PLCDBName, float>(R_PLCDBName.rrealDetectPressForce);
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bool PressTightenNg = device.GetValue<R_PLCDBName, bool>(R_PLCDBName.rrealPressScrewByScrewNG);
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bool PressTightenOk = device.GetValue<R_PLCDBName, bool>(R_PLCDBName.rrealPressScrewByScrewOK);
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bool PressTightenUnfinished = device.GetValue<R_PLCDBName, bool>(R_PLCDBName.rrealPressScrewByProcessUnfinished);
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//添加到数据库
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Dt_ProcessInfo dt_ProcessInfo = new Dt_ProcessInfo()
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{
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PalletCode = dt_Boxing.PalletCode,
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ProductCode = dt_Formula.ProductCode,
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ProductName = dt_Formula.ProductName,
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ProductSn = dt_Boxing.BoxingNo,
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PressTightenNg = PressTightenNg?1:0,
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PressTightenOk = PressTightenOk?1:0,
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PressTightenUnfinished = PressTightenUnfinished?1:0,
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PressHeight = PressHeight,
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ScrewTorque = ScrewTorque,
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ScrewAngle = ScrewAngle,
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PressPressure = PressPressure,
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};
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_processInfoService.Repository.AddData(dt_ProcessInfo);
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// 压装信息上传完成
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device.SetValue(W_PLCDBName.wboolLocation6ScanDone, true);
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}
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catch (Exception ex)
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{
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WriteError(device.DeviceName, "压装信息上传流程执行异常", ex);
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}
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}
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else if (!Location6ScanStart && Location6ScanDone)
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{
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device.SetValue(W_PLCDBName.wboolLocation6ScanDone, false);
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}
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}
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/// <summary>
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/// 检测扫码
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/// </summary>
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/// <param name="device"></param>
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private void HandleDetectScan(OtherDevice device)
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{
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//DB800.1.2
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var Location3ScanStart = device.GetValue<R_PLCDBName, bool>(R_PLCDBName.rboolLocation3ScanStart);
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var Location3ScanDone = device.GetValue<W_PLCDBName, bool>(W_PLCDBName.wboolLocation3ScanDone);
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if (Location3ScanStart && !Location3ScanDone)
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{
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var PalletCode = TcpClientExample.Start("192.168.2.122", 2001);
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try
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{
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if (!PalletCode.IsNotEmptyOrNull() || PalletCode == "NoRead")
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{
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throw new InvalidOperationException("托盘为空");
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}
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Dt_Boxing dt_Boxing = _boxingService.Repository.QueryFirst(x => x.PalletCode == PalletCode);
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if (dt_Boxing == null)
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{
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device.SetValue(W_PLCDBName.wboolLocation3ScanDone, true);
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throw new InvalidOperationException("托盘为空");
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}
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if (dt_Boxing.ProductCode == null && dt_Boxing.BoxingNo == null)
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{
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device.SetValue(W_PLCDBName.wboolLocation3ScanDone, true);
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return;
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}
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Dt_Formula dt_Formula = _formulaService.Repository.QueryFirst(x => x.ProductCode == dt_Boxing.ProductCode);
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//写入PLC
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device.SetValue(W_PLCDBName.wrealCheckPalletCode, dt_Boxing.Id % 100);
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device.SetValue(W_PLCDBName.wrealP0P1Width, dt_Formula.P0P1Width);
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device.SetValue(W_PLCDBName.wrealP0P2Width, dt_Formula.P0P2Width);
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device.SetValue(W_PLCDBName.wrealP0P3Width, dt_Formula.P0P3Width);
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device.SetValue(W_PLCDBName.wrealP0P3Width, dt_Formula.P0P3Width);
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device.SetValue(W_PLCDBName.wrealP1P3Height, dt_Formula.P1P3Height);
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device.SetValue(W_PLCDBName.wrealP2P3Height, dt_Formula.P2P3Height);
|
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//检测扫码完成
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device.SetValue(W_PLCDBName.wboolLocation3ScanDone, true);
|
|
|
}
|
catch (Exception ex)
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{
|
WriteError(device.DeviceName, "检测扫码流程执行异常", ex);
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}
|
}
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else if (!Location3ScanStart && Location3ScanDone)
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{
|
device.SetValue(W_PLCDBName.wboolLocation3ScanDone, false);
|
}
|
|
}
|
|
/// <summary>
|
/// 检测信息上传
|
/// </summary>
|
/// <param name="device"></param>
|
/// <exception cref="NotImplementedException"></exception>
|
private void HandleDetectInfoUpload(OtherDevice device)
|
{
|
|
//DB800.1.6
|
var Location7ScanStart = device.GetValue<R_PLCDBName, bool>(R_PLCDBName.rboolLocation7ScanStart);
|
var Location7ScanDone = device.GetValue<W_PLCDBName, bool>(W_PLCDBName.wboolLocation7ScanDone);
|
if (Location7ScanStart && !Location7ScanDone)
|
{
|
var PalletNum = device.GetValue<R_PLCDBName, int>(R_PLCDBName.rrealCheckPalletCode);
|
|
try
|
{
|
if (!PalletNum.IsNotEmptyOrNull())
|
{
|
throw new InvalidOperationException("托盘为空");
|
}
|
Dt_Boxing dt_Boxing = _boxingService.Repository.QueryFirst(x => x.Id % 100 == PalletNum);
|
|
if (dt_Boxing == null)
|
{
|
throw new InvalidOperationException("未找到组盘数据");
|
}
|
Dt_Formula dt_Formula = _formulaService.Repository.QueryFirst(x => x.ProductCode == dt_Boxing.ProductCode);
|
|
//接收数据
|
decimal Height1 = (decimal)device.GetValue<R_PLCDBName, float>(R_PLCDBName.rrealDetectHeight1);//113
|
decimal Height2 = (decimal)device.GetValue<R_PLCDBName, float>(R_PLCDBName.rrealDetectHeight2);//92
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decimal Height3 = (decimal)device.GetValue<R_PLCDBName, float>(R_PLCDBName.rrealDetectHeight3);//11
|
bool CheckUnfinished = device.GetValue<R_PLCDBName, bool>(R_PLCDBName.rrealDetectByInspectUnfinished);
|
|
Dt_ProcessInfo dt_ProcessInfo = _processInfoService.Repository.QueryFirst(x => x.PalletCode == dt_Boxing.PalletCode);
|
int id = 0;
|
if (dt_ProcessInfo == null)
|
{
|
dt_ProcessInfo = new Dt_ProcessInfo()
|
{
|
PalletCode = dt_Boxing.PalletCode,
|
ProductCode = dt_Formula.ProductCode,
|
ProductName = dt_Formula.ProductName,
|
ProductSn = dt_Boxing.BoxingNo,
|
CheckUnfinished = CheckUnfinished?1:0,
|
};
|
id = _processInfoService.Repository.AddData(dt_ProcessInfo);
|
}
|
else
|
{
|
id = dt_ProcessInfo.Id;
|
}
|
dt_ProcessInfo.Id = id;
|
dt_ProcessInfo.Height1 = Height1 = Height1 - Height3;
|
dt_ProcessInfo.Height2 = Height2 = Height2 - Height3;
|
dt_ProcessInfo.Height3 = Height3;
|
|
_processInfoService.Repository.UpdateData(dt_ProcessInfo);
|
//检测信息上传完成
|
device.SetValue(W_PLCDBName.wboolLocation7ScanDone, true);
|
|
}
|
catch (Exception ex)
|
{
|
WriteError(device.DeviceName, "检测扫码流程执行异常", ex);
|
}
|
}
|
else if (!Location7ScanStart && Location7ScanDone)
|
{
|
device.SetValue(W_PLCDBName.wboolLocation7ScanDone, false);
|
}
|
|
}
|
|
|
/// <summary>
|
/// 下线扫码
|
/// </summary>
|
/// <param name="device"></param>
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private void HandleOfflineScan(OtherDevice device)
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{
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//DB800.1.3
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var Location4ScanStart = device.GetValue<R_PLCDBName, bool>(R_PLCDBName.rboolLocation4ScanStart);
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var Location4ScanDone = device.GetValue<W_PLCDBName, bool>(W_PLCDBName.wboolLocation4ScanDone);
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if (Location4ScanStart && !Location4ScanDone)//控制扫码枪扫描托盘码，根据托盘码查询组盘数据，判断托盘绑定成品是否已绑定所有所需零件
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{
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var PalletCode = TcpClientExample.Start("192.168.2.123", 2001);
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using (var uow = _unitOfWorkManage.CreateUnitOfWork())
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{
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try
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{
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if (!PalletCode.IsNotEmptyOrNull() || PalletCode == "NoRead")
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{
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throw new InvalidOperationException("托盘为空");
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}
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Dt_Boxing dt_Boxing = _boxingService.Repository.QueryFirst(x => x.PalletCode == PalletCode);
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if (dt_Boxing != null)
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{
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_boxingService.Repository.DeleteData(dt_Boxing);
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List<Dt_BoxingDetail> dt_BoxingDetails = _boxingDetailService.Repository.QueryData(x => x.BoxingId == dt_Boxing.Id);
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if (dt_BoxingDetails != null)
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{
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_boxingDetailService.Repository.DeleteData(dt_BoxingDetails);
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}
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}
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Dt_ProcessInfo dt_ProcessInfo = _processInfoService.Repository.QueryFirst(x => x.PalletCode == PalletCode);
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if (dt_ProcessInfo != null)
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{
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Dt_ProcessInfoDetail dt_ProcessInfoDetail = new Dt_ProcessInfoDetail()
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{
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PalletCode = PalletCode,
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ProductCode = dt_ProcessInfo.ProductCode?.ToString() ?? "",
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ProductName = dt_ProcessInfo.ProductName?.ToString() ?? "",
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ProductSn = dt_ProcessInfo.ProductSn,
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PressTightenNg = dt_ProcessInfo.PressTightenNg,
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PressTightenOk = dt_ProcessInfo.PressTightenOk,
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PressTightenUnfinished = dt_ProcessInfo.PressTightenUnfinished,
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CheckUnfinished = dt_ProcessInfo.CheckUnfinished,
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PressHeight = dt_ProcessInfo.PressHeight,
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ScrewTorque = dt_ProcessInfo.ScrewTorque,
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ScrewAngle = dt_ProcessInfo.ScrewAngle,
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PressPressure = dt_ProcessInfo.PressPressure,
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Height1 = dt_ProcessInfo.Height1,
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Height2 = dt_ProcessInfo.Height2,
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Height3 = dt_ProcessInfo.Height3,
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Creater = "admin",
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CreateDate = DateTime.Now
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};
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_processDetailInfoService.Repository.AddData(dt_ProcessInfoDetail);
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_processInfoService.DeleteData(dt_ProcessInfo);
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}
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uow.Commit();
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//下线扫码完成
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device.SetValue(W_PLCDBName.wboolLocation4ScanDone, true);
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}
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catch (Exception ex)
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{
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WriteError(device.DeviceName, "下线扫码流程执行异常", ex);
|
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}
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}
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}
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else if (!Location4ScanStart && Location4ScanDone)
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{
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device.SetValue(W_PLCDBName.wboolLocation4ScanDone, false);
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}
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}
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}
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}
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